NBR PVC Rubber Foam Insulation Sheet & Tube Production Line
Qingdao Huashida Machinery Co., Ltd. specializes in rubber extruders, air-conditioning insulation pipe equipment and rubber-plastic foam insulation pipe production lines.
Our self-developed synthetic rubber foam insulation tube and sheet production line is equipped with an automatic control system, proprietary core technology and premium components, enabling efficient manufacturing of insulation tubes and sheets.
The rubber-plastic insulation pipe equipment is developed with advanced foreign technology. Its finished rubber foam tube is commonly known as sponge tube. The line mainly consists of rubber extruder, mould, infrared radiation heating oven, foaming oven, haul-off unit and cutting machine.
Output: NBR tubes and sheets
Finished Product usaege and application:
Open Mill:
| Equipment model | KL-450 | KL-560 |
| Roller diameter | 450 mm | 560 mm |
| Roller length | 1200 mm | 1530 mm |
| Roller rotation speed | 22.2m/min | 27.7 m/min |
| Roller ratio | 1:1.27 | 1:1.2 |
| Adding rubber amount / time | 55-60 kg | 90 kg |
| Motor Power | 55 kw | 110 kw |
Extruder:
| Item | SJ-90/20 | SJ-120/20 | SJ-150/20 |
| Feeding Type | Side pressure roller+Feed housing | ||
| Feeding system | Feed roller gear, material: 20CrMoTi, carburizing treatment | ||
| Temperature control | MTC | ||
| Screw material | 38CrMoALA, nitriding depth 0.5-0.7mm | ||
| Screw diameter | 90mm | 120mm | 150mm |
| Screw rotation speed | 0-38r/min | 0-38r/min | 0-38r/min |
| L/D Ratio | 20:1 | 20:1 | 20:1 |
| Barrel and screw cooling | Water cycle | ||
| Solenoid Valve | Automatic control | ||
| Extruder center height | 1000mm±20mm | ||
| Plasticizing Output | 260-300kg/h | 450-500kg/h | 650-750kg/h |
| AC Variable Speed Motor | 90KW | 110KW | 160KW |
Oven:
| Far infrared | L 8000 * Inner Width 800mm |
| Hot air foaming furnace | L 8000 * Inner Width 1000mm |
| L 10000 * Inner Width 1000mm | |
| L 10000 * Inner Width 1200mm | |
| L 10000 * Inner Width 1500mm | |
| L 10000 * Inner Width 1800mm |
Equipment composition:
| No. | Equipment Name | Quantity | Type |
| 1 | Bale Cutter | 1 set | optional |
| 2 | Internal Mixer | 1 set | optional |
| 3 | Bucket Elevator | 1 set | optional |
| 4 | Open Mill | 1 set | optional |
| 5 | Guided Stock Bender for Open Mill | 1 set | optional |
| 6 | Cold feed rubber Extruder with MTC | 1 set | standard |
| 7 | Extrusion Die | xx set | standard |
| 8 | Transition roller | 1 unit | standard |
| 9 | Far infraredFoaming furnace | 1 set | standard |
| 10 | Hot air foaming furnace | xx set | standard |
| 11 | Conveying cooling platform | 1 set | standard |
| 12 | Haul-off Machine | 1 unit | standard |
| 13 | Cutter | 1 unit | standard |
| 14 | Winding Platform | 1 set | optional |
| 15 | PLC control system | 1 set | standard |
Production process:
Internal mixing materials - Open rolling - extrusion - foaming - cooling- cutting![]()
1. Professional Expertise
2. Customized Factory Solution
3. Fast Delivery
4. Stable & Reliable Automatic continuous equip. with the latest technology
5. Exclusive Private Formula
6. Energy Saving and Low consumption
7. Free Technical Training
8. Automatic Temperature control
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