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Energy-saving Vacuum Calibration Insulation Pipe Production Machinery

1set
MOQ
US$200,000.00 - 1,000,000.00
Price
Energy-saving Vacuum Calibration Insulation Pipe Production Machinery
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Features
Specifications
Application: Producing Pre-Insulated Pipe Jacket
Cutting Method: Dust-Free Planetary Cutting
Screw No.: Single-screw
Computerized: Computerized
After-sales Service: Technical Service With Free,Training The Workers
Calibration Method: Vacuum And Water Spraying Cooling
Type: Pipe Extruder
Pipe Size: 110mm2000mm
Screw No: Single-screw
Size: 26*1.3*0.65m
Tube Dia: 6-50mm
Warrantyperiod: 12 Months
Diameter Range: 110-2000mm
Voltage: 220V
Automationlevel: High Automation
Production Line Length: 30-50m
Warranty: 1 Year
Loading Method: Vacuum Automatic Feeding
Product Color: Black
Surface Treatment Grade: ≥SA2.5
Basic Infomation
Place of Origin: qingdao,China
Brand Name: huashida
Certification: CE, ISO9001:2008
Model Number: PE-600/1200
Payment & Shipping Terms
Packaging Details: Standard Package
Delivery Time: 60 days
Payment Terms: L/C,D/P,T/T,Western Union
Supply Ability: 30 Sets/Year
Product Description
Product Overview

Huashida’s high-efficiency extrusion line manufactures black HDPE outer jackets for PU foam pre-insulated pipes. It features fast production speed, low energy consumption, compact layout and simple operation, equipped with an automatic control system for stable and long-term operation.

Production Line Composition
  • 1 set — Vacuum loader
  • 1 set — Hopper dryer
  • 1 set — High-efficiency single screw extruder
  • 1 set — Vacuum calibration table
  • 1 set — Water spraying tank
  • 1 set — Hauling machine
  • 1 set — Cutting machine
  • 1 set — Discharging frame
High-speed HDPE pre-insulated pipe PU foam outer jacket extrusion line in operation
High-speed HDPE pre-insulated pipe PU foam outer jacket extrusion line
Key Features
  • This high-efficiency extruder boosts output while keeping stable operation.
  • It forms uniform and smooth pipe walls to reduce raw material consumption and supports adjustable wall thickness.
  • The pipe is fully formed in one pass without edge trimming.
  • Highly automated, the line can be run by one operator to lower labor costs.
Product Parameters
Style PE-110/600 PE-365/760 PE-655/1380 PE-960/1680 PE-1054/1860
Main Extruder SJ-75/33 SJ-90/33 SJ-120/33 SJ-150/33 SJ-150/33
Pipe Diameter Φ110–600 mm Φ365–760 mm Φ655–1380 mm Φ960–1680 mm Φ1054–1860 mm
Capacity 250–350 kg/h 400–500 kg/h 700–900 kg/h 1000–1200 kg/h 1000–1250 kg/h
Installed Power 160 kW 240 kW 480 kW 580 kW 580 kW
Length 30 m 32 m 36 m 40 m 45 m
Detailed Photos
High-efficiency single screw extruder with barrier and mixing head on the HDPE jacket pipe line
High-efficiency single screw extruder

The single screw is equipped with a barrier mixing head and paired with a newly designed slotted barrel. This structure ensures excellent plasticization, high throughput and stable running performance.

Vacuum Calibration Tank

The vacuum calibration tank consists of a frame, stainless steel tank body, vacuum unit, spray cooling system and position adjuster. The vacuum pump evacuates air from the sealed tank, pressing the newly extruded pipe tightly against the sizing copper sleeve to fix its outer diameter. Spray nozzles discharge cooling water in all directions for rapid pipe surface cooling.

Vacuum calibration tank with stainless steel tank and spray cooling system
Close-up view of the vacuum calibration and cooling section of the extrusion line
Haul-off Machine

The haul-off machine consists of a drive unit, hauling tracks, clamping mechanism, adjustment system, side plates and base frame. Its tracks are driven by AC motors with frequency conversion control to adapt to various extrusion speeds. Equipped with an automatic length meter, it enables cutting to preset lengths.

No-Dust Cutter

This cutter adopts blade punching technology for dust-free cutting. It consists of a cutting assembly, clamping assembly, synchronous motion mechanism and frame.

No-dust planetary cutting machine with blade punching principle
Cutting and discharging section of the HDPE jacket pipe extrusion line
Discharging Frame

It comes with a stainless steel tabletop and uses pneumatic turnover for automatic discharging.

Company Profile

Founded in 2003, Qingdao Huashida Machinery Co., Ltd. focuses on R&D and manufacturing of pipeline anti-corrosion equipment and supporting raw materials. As a leading domestic manufacturer of heat-shrinkable sleeves and matching machinery, Huashida wins wide recognition from customers worldwide. Many of our equipment designs are patent-protected, and we have obtained ISO 9001, ISO 14001 environmental management and ISO 45001 occupational health and safety certifications.

To date, over 500 production lines have been exported to Russia, Kazakhstan, Belarus, Egypt, Iran, Indonesia and other countries. With continuous optimization based on practical production experience, Huashida’s heat-shrinkable sleeve equipment has been upgraded to the fourth generation. The complete production line boasts a tidy layout, intelligent operation and high efficiency, cutting energy, raw material and labor consumption. Optimized components deliver uniform wall thickness and improved shrinkage performance, tensile strength and elongation at break. Our products satisfy diverse pipeline anti-corrosion requirements, and our professional after-sales team provides on-site service and online video training for timely problem solving.

Qingdao Huashida Machinery manufacturing facility and production workshop
Our Team
Huashida professional team of engineers and technical staff
Certifications
Huashida ISO 9001 quality management system certification
Huashida ISO 14001 and ISO 45001 certification documents
International Trade Shows
Huashida representatives at an international pipeline industry trade exhibition
Recommended Products
Get in touch with us
Contact Person : Ms. yuki
Tel : +8615953227920
Fax : 86-532-57780399
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