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PLC Controlled Vacuum Calibration Jacket Pipe Extrusion Machine

1set
MOQ
US$200,000.00 - 1,000,000.00
Price
PLC Controlled Vacuum Calibration Jacket Pipe Extrusion Machine
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Features
Specifications
Application: Producing Pre-Insulated Pipe Jacket
Cutting Method: Dust-Free Planetary Cutting
Screw No.: Single-screw
Computerized: Computerized
After-sales Service: Technical Service With Free,Training The Workers
Calibration Method: Vacuum And Water Spraying Cooling
Type: Pipe Extruder
Pipe Size: 110mm2000mm
Screw No: Single-screw
Size: 26*1.3*0.65m
Tube Dia: 6-50mm
Warrantyperiod: 12 Months
Diameter Range: 110-2000mm
Voltage: 220V
Automationlevel: High Automation
Production Line Length: 30-50m
Warranty: 1 Year
Loading Method: Vacuum Automatic Feeding
Product Color: Black
Surface Treatment Grade: ≥SA2.5
Highlight:

PLC controlled vacuum calibration jacket

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pipe extrusion machine calibration jacket

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pre-insulated pipe production line

Basic Infomation
Place of Origin: qingdao,China
Brand Name: huashida
Certification: CE, ISO9001:2008
Model Number: PE-600/1200
Payment & Shipping Terms
Packaging Details: Standard Package
Delivery Time: 60 days
Payment Terms: L/C,D/P,T/T,Western Union
Supply Ability: 30 Sets/Year
Product Description
Product Overview

Huashida’s high-efficiency extrusion line is engineered to produce black HDPE outer jackets for PU foam pre-insulated pipes. Boasting fast production speed, low energy consumption, compact layout and easy operation, it is equipped with an automatic control system for steady and long-lasting operation.

Production Line Composition
  • 1 set — Vacuum loader
  • 1 set — Hopper dryer
  • 1 set — High-efficiency single screw extruder
  • 1 set — Vacuum calibration table
  • 1 set — Water spraying tank
  • 1 set — Hauling machine
  • 1 set — Cutting machine
  • 1 set — Discharging frame
High-speed HDPE pre-insulated pipe PU foam outer jacket extrusion line in operation
High-speed HDPE pre-insulated pipe PU foam outer jacket extrusion line
Key Features
  • This high-efficiency extruder delivers boosted output with consistent running stability.
  • It produces uniform, smooth pipe walls to reduce raw material consumption and supports adjustable pipe thickness.
  • The pipe is completely formed in one pass with no edge trimming required.
  • Featuring high automation, the production line allows one single operator to run it and reduce labor expenses.
Product Parameters
Style PE-110/600 PE-365/760 PE-655/1380 PE-960/1680 PE-1054/1860
Main Extruder SJ-75/33 SJ-90/33 SJ-120/33 SJ-150/33 SJ-150/33
Pipe Diameter Φ110–600 mm Φ365–760 mm Φ655–1380 mm Φ960–1680 mm Φ1054–1860 mm
Capacity 250–350 kg/h 400–500 kg/h 700–900 kg/h 1000–1200 kg/h 1000–1250 kg/h
Installed Power 160 kW 240 kW 480 kW 580 kW 580 kW
Length 30 m 32 m 36 m 40 m 45 m
Detailed Photos
High-efficiency single screw extruder with barrier and mixing head on the HDPE jacket pipe line
High-efficiency single screw extruder

The single screw is fitted with a barrier mixing head and matched with a newly designed slotted barrel. This combination ensures superior plasticization, high throughput and reliable performance.

Vacuum Calibration Tank

The vacuum calibration tank is mainly composed of a frame, stainless steel tank body, vacuum system, spray cooling system and position adjustment unit. The vacuum pump draws air out of the sealed tank, pressing the freshly extruded pipe firmly against the sizing copper sleeve to set its outer diameter. Spray nozzles discharge cooling water from all directions for fast surface cooling of the pipe.

Vacuum calibration tank with stainless steel tank and spray cooling system
Close-up view of the vacuum calibration and cooling section of the extrusion line
Haul-off Machine

The haul-off machine mainly comprises a drive unit, tracks, clamping mechanism, adjustment system, side plates and base frame. Its hauling tracks are powered by AC motors with frequency conversion control to match various extrusion speeds. Fitted with an automatic length measuring device, it supports cutting to preset lengths.

No-Dust Cutter

This cutter applies the blade punching principle to realize dust-free cutting. It is mainly composed of a cutting assembly, clamping assembly, synchronous motion mechanism and frame.

No-dust planetary cutting machine with blade punching principle
Cutting and discharging section of the HDPE jacket pipe extrusion line
Discharging Frame

It features a stainless steel tabletop and uses pneumatic turnover to realize automatic discharge.

Company Profile

Established in 2003, Qingdao Huashida Machinery Co., Ltd. focuses on the R&D and production of pipeline anti-corrosion equipment and supporting raw materials. As a leading domestic manufacturer of heat-shrinkable sleeves and matched machinery, the Huashida brand has gained great popularity among global and domestic clients. Quite a few of our equipment designs are covered by patents. We have obtained ISO 9001, ISO 14001 environmental management and ISO 45001 occupational health and safety certifications.

So far, more than 500 production lines have been exported to Russia, Kazakhstan, Belarus, Egypt, Iran, Indonesia and other countries. Through continuous optimization and upgrading accumulated from real production practice, Huashida’s heat-shrinkable sleeve equipment has developed into the fourth generation. The full production line features a well-structured layout, intelligent operation, high speed and efficiency, cutting energy, power, raw material and labor consumption. Continuous upgrades of component design achieve uniform wall thickness and improved shrinkage property, tensile strength and elongation at break. Our products can meet various pipeline anti-corrosion requirements. We have a professional after-sales team providing on-site service and online video training to help customers tackle production problems in a timely manner.

Qingdao Huashida Machinery manufacturing facility and production workshop
Our Team
Huashida professional team of engineers and technical staff
Certifications
Huashida ISO 9001 quality management system certification
Huashida ISO 14001 and ISO 45001 certification documents
International Trade Shows
Huashida representatives at an international pipeline industry trade exhibition
Recommended Products
Get in touch with us
Contact Person : Ms. yuki
Tel : +8615953227920
Fax : 86-532-57780399
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