Product Overview
The HUASHIDA OCTG Internal Anti-Corrosion Coating Line is a turnkey solution designed for internal corrosion protection of Oil Country Tubular Goods (OCTG), including production tubing, casing and drill pipe. The line covers pipe outer diameters from Ø60 mm to Ø360 mm (2-3/8″ – 14″), integrating surface preparation, internal FBE powder / liquid epoxy coating, curing, final inspection, external coating, marking and packing into one continuous workflow.
Process Flow
Pipe Loading › Coupling Removal & Thread Cleaning › Thermal Cleaning › Internal Shot Blasting › End Blasting & Purging › FBE Powder / Primer Spraying › Primer Curing › Topcoat Spraying › Topcoat Curing › Final Polymerization › Final Inspection › Coupling & Protector Install › Marking › External Coating › Bundling & Palletizing › Finished Pipe Unloading
Key Features
· Dual coating capability accommodates both Fusion Bonded Epoxy (FBE) powder coating and liquid epoxy primer + topcoat systems in one line.
· Efficient internal shot blasting internal blasting station with vibrating abrasive recovery and multi-point dust collection ensures a clean working environment and consistent surface profile.
· Internal epoxy spraying automatic pipe loading/unloading; operators only install/remove thread protectors and perform visual checks.
· Energy-saving double-layer curing oven upper deck for tubing, lower deck for casing and drill pipe, cutting energy cost per meter.
· Final inspection non-conforming pipes are rejected automatically, inspection data logged.
· Integrated external coating & marking unit steel stamping, high-pressure airless external spray, cooling rack, coupling color-coding and ink-jet marking in one station.
· Downstream handling bundling with steel strap, palletizing and unloading.
· Coupling make-up unit available as an option.
|
No. |
Equipment |
Function / Description |
Remark |
|
A. Loading & Surface Preparation |
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|
1 |
Steel Pipe Auto Loading & Rotating Device |
Automatic pipe feeding and pipe-body rotation at fixed station; automatic loading/unloading. |
Thread cleaning |
|
2 |
Thermal Cleaning Oven |
Batch-type oven for removing residual oil, grease and old coating from pipe surface. |
Near-continuous operation |
|
3 |
Basket-type Pipe Loading / Unloading System |
Charging and discharging of pipe bundles into/from the thermal oven. |
Energy saving |
|
4 |
Internal Shot Blasting System |
Inner-wall abrasive blasting to achieve required anchor pattern and Sa 2.5 cleanliness. |
OCTG dedicated |
|
5 |
Vibrating Abrasive Recovery Conveyor |
Recovers and recycles blasting media from the blast cabinet. |
New structure |
|
6 |
Multi-point Dust Collection System |
Dust extraction at blasting and transfer stations to keep the workplace clean. |
Environmental |
|
7 |
External Thread Blasting & Purging Unit |
Automatic blasting and air purging of external threads after internal blasting. |
End treatment |
|
B. Coating & Curing |
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|
8 |
Internal & External Spraying System |
Internal FBE powder / liquid epoxy primer and topcoat spraying, with automatic pipe loading/unloading. |
FBE / Epoxy |
|
9 |
External Thread Spraying Unit |
Spray coating on external thread area after internal coating. |
End treatment |
|
10 |
Double-layer Drying & Curing Oven |
Upper deck for tubing, lower deck for casing and drill pipe; energy-saving batch curing. |
Energy saving |
|
C. Inspection, Marking & Downstream |
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11 |
Final Inspection Station |
Automatic inspection of internal coating quality; non-conforming pipes rejected automatically, data recorded. |
Auto rejection |
|
12 |
External Coating & Marking System |
Steel stamping, high-pressure airless external spray, cooling rack, coupling color-coding and ink-jet marking. |
Integrated unit |
|
13 |
Bundling, Steel Strapping & Palletizing System |
Automatic casing bundling with steel strap, automatic palletizing and finished-pipe unloading. |
Downstream |
|
14 |
Coupling Make-up Unit |
Automatic coupling threading onto pipe ends. |
Optional |
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