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Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

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US$117,500.00-586,500.00
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Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control
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Features
Specifications
Warranty: 12 Months
Product Type: PE Pipe
Screw No.: Single-screw
Automation: Automatic
Computerized: Computerized
Customized: Customized
Condition: New
After-sales Service: Overseas Installation, Free Technical Supporting
Transport Package: Standard Package
Cutting Method: Dust-Free Planetary Cutting
Application: Producing Pre-Insulated Pipe Jacket
Raw Material: PE
Insulation Material: Polyurethane
Basic Infomation
Place of Origin: Qingdao, China
Brand Name: Huashida
Certification: CE, ISO 9001:2008
Model Number: Pre-Insulated Jacket line 110-2200mm
Payment & Shipping Terms
Packaging Details: 1200cm*230cm*260cm
Delivery Time: 30-90 Days
Payment Terms: L/C,T/T
Supply Ability: 30 Units/ Year
Product Description


PUR Foam HDPE Jacket Pipe Extrusion Line for District Heating Pre-Insulated Pipe
Product Description
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

1. Product Overview

The Energy Saving HDPE Pipe Extrusion Machine is a high-precision, fully automatic HDPE jacket pipe extrusion line purpose-built to manufacture protective casing pipe for PU foam pre-insulated pipeline systems. At its core is a precision vacuum calibration table that sizes every pipe while the HDPE is still molten. This is the key technology that separates this pipe extrusion production line from standard extrusion equipment, and it ensures a tight, reliable bond with the polyurethane foam insulation layer.

This HDPE plastic pipe extrusion line is widely applied in district heating networks, chilled water distribution systems, and buried thermal insulation pipeline projects across Russia, Central Asia, the Middle East, and Africa. It offers 7 standard models. One flexible platform serves both high-temperature heating pipelines (up to 120°C) and low-temperature chilled water pipelines.

Paired with dust-free planetary cutting, the line removes plastic dust and cutting debris at the source and keeps the workshop clean from extrusion to final cutting. All finished HDPE jacket pipe complies with international standards EN253, EN14241, and GB/T29047. It delivers accurate dimensional control, a smooth inner and outer surface, and long-term mechanical protection for buried pre-insulated pipe.

Matched seamlessly with the HDPE casing + PU foam pre-insulated pipe production line, this PE pipe extruder machine sustains a stable output of 250-1350 kg/h. PLC computerized control keeps extrusion parameters stable, lowers energy consumption, and reduces scrap, which gives manufacturers a competitive plastic pipe extrusion line price per meter of jacket pipe. With more than 20 years of R&D and manufacturing experience, we have installed 389+ sets of HDPE jacket pipe extrusion lines in more than 60 countries, earning the trust of pre-insulated pipe manufacturers and EPC contractors worldwide.
 Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

Product Parameters
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

2. Product Parameters

Model
Main Extruder Model
Pipe Diameter Range (mm)
Capacity (kg/h)
Installed Power (kw)
Length (m)
PE-110/500
SJ-75/33
110-560
250-350
160
26
PE-655/1380
SJ-120/33
600-1200
700-900
480
36
PE-960/1860
SJ-150/33
960-1680
1000-1200
580
45
PE-1155/2200
SJ-150/33
1155-2000
1350
650
45
PE-315/760
SJ-90/33
315-760
400-600
280
30
PE-450/960
SJ-100/33
450-960
550-800
380
33
PE-500/1155
SJ-110/33
500-1155
600-900
420
35
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

Peak output: 1350 kg/h (PE-1155/2200 model), the highest throughput configuration for large-diameter district heating and chilled water pre-insulated pipe casing.

All parameters are for reference only. They can be selected, matched, or modified according to customer-specific pipeline production requirements.

Production Line Composition
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

3. Production Line Composition & Process Flow

3.1 Key Equipment Configuration

This fully automatic HDPE pipe machine line is the core supporting equipment of the insulation pipe production line, delivering continuous, high-efficiency casing pipe manufacturing with fully customizable configuration:

  • Vacuum Loader: Automatic PE granule feeding for stable, continuous material supply in high-output HDPE casing production.
  • Hopper Dryer: Removes raw material moisture to stabilize PE melt quality and prevent surface defects.
  • High-Efficiency Single Screw Extruder: This HDPE pipe extruder runs on virgin and recycled PE and sustains 250-1350 kg/h stable output.
  • Precision Vacuum Calibration Table: The core technology of the line. Vacuum sizing gives high dimensional accuracy for a perfect fit with the PU insulation layer.
  • Water Spraying Cooling Tank: Multi-stage circulating cooling ensures stable pipe shaping and structural uniformity after calibration.
  • Synchronized Hauling Machine: Traction speed is matched to every diameter model for consistent forming quality.
  • Dust-Free Planetary Cutting Machine: Chipless cutting preserves calibrated dimensions and keeps the workshop clean without secondary cleaning.
  • Discharging Frame: Automatic pipe discharging and orderly stacking for easy storage and transport.

Every component works in coordination around the vacuum calibration table to deliver stable, high-output HDPE jacket pipe production that matches the operating efficiency of the full HDPE casing + PU foam pre-insulated pipe production system.


Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control
Technical Process
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control


3.2 Automated Production Process Flow

The fully automatic process uses one-time forming technology for high efficiency and minimal material loss:

Vacuum Material Feeding → Hot Air Drying → PE Extrusion Plasticizing → Mold Forming → Vacuum Calibration → Water Spray Cooling → Synchronized Hauling → Dust-Free Planetary Cutting → Automatic Discharging

One-time forming eliminates edge trimming, which reduces raw material waste, lowers production cost, and improves extrusion efficiency for mass production of pre-insulated jacket pipe.

Our Advantages
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

4. Core Advantages (Equipment & Service)

4.1 Equipment Advantages

  • Precision Vacuum Calibration System: High-accuracy vacuum sizing meets EN253 and GB/T29047 requirements and guarantees a tight bond between the HDPE casing and PU foam insulation.
  • Wide Diameter Coverage: 7 standard models span small, medium, and extra-large HDPE jacket pipe, adapting to district heating and chilled water pre-insulated pipeline specifications without extra equipment investment.
  • High-Efficiency Stable Output: Throughput of up to 1350 kg/h removes production bottlenecks and meets the delivery demands of large municipal heating and chilled water projects.
  • Energy Saving Operation: The high-efficiency extruder and computerized control lower power consumption and operating cost over long production runs.
  • PLC Computerized Automation: Centralized PLC control keeps parameters stable, improves pipe consistency, and reduces manual cost and human error.
  • Dust-Free Cutting: Planetary cutting avoids plastic dust pollution, improves workshop safety, and reduces post-processing work.
  • Low Production Cost: Compatibility with recycled PE plus one-time zero-trimming forming maximizes material utilization and lowers unit cost.

4.2 Service & Technical Advantage

  • One-Stop Pre-Insulated Pipe Solution: Customized workshop design, equipment installation, commissioning, and operator training for complete HDPE casing + PU foam pre-insulated pipe production lines.
  • Global Proven Experience: 389+ HDPE jacket pipe extrusion lines run worldwide, with mature application in heating and chilled water projects across Russia, Central Asia, the Middle East, and Africa.
  • Professional R&D Support: A senior engineering team and a national high-end machinery expert workstation provide technical customization and process optimization.
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control​
Company Profile
Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized ControlEnergy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

5. Company Profile

4.1 Introduction

Founded in 2003, Qingdao Huashida Machinery Co., Ltd. is a high-tech manufacturer with more than 20 years of experience in HDPE jacket pipe extrusion lines, pre-insulated pipe production systems, and pipeline anti-corrosion equipment. The company holds multiple national patents and ISO 9001 / ISO 14001 / ISO 45001 / CE international certifications.

Focused on R&D and production of thermal insulation pipeline machinery and plastic extrusion equipment, Huashida has exported more than 500 sets of equipment to over 60 countries and regions. We provide full-cycle customized solutions and 24-hour online after-sales technical support to district heating projects, chilled water pipeline manufacturers, and EPC engineering contractors worldwide.

Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

4.2 Our Team

Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

4.3 International Exhibitions

Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

4.5 Certification

Energy Saving HDPE Pipe Extrusion Machine for Pre-Insulated Pipe with Computerized Control

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Contact Person : Ms. yuki
Tel : +8615953227920
Fax : 86-532-57780399
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