High Efficiency Energy Saving 3PE Coating Line, Low Power Consumption Steel Pipe Anti-Corrosion Equipment

Qingdao Huashida High Efficiency Energy Saving 3PE Coating Line is a professional anti-corrosion coating system designed for DN219mm - DN1620mm steel pipes. This line features high-efficiency nitrided screw (38crmoala) with 30% output increase at same power, solid-liquid phase separation screw technology, vfd on all motors, heat recovery from cooling water, 20-30% energy reduction vs. standard configuration, delivering reliable coating quality for energy-cost-conscious production facilities, green building certified plants, esg-focused pipeline projects, high-volume continuous production.

With 280kW PE extruder and 1000kW intermediate frequency heating, this system is optimized for the Europe, Japan, high-energy-cost regions, green projects, ESG-focused companies market. Backed by over 20 years of manufacturing experience since 2003, with 58 invention patents, and 50+ successful installations worldwide, Huashida ensures stable operation, low maintenance cost, and coating quality that meets international standards.

 

1. High-efficiency 38CrMoAlA nitrided screw delivers 30% higher output at same power consumption.

2. Solid-liquid phase separation screw technology improves plasticization efficiency.

3. Variable frequency drives on all motors optimize power consumption across production range.

4. Heat recovery from cooling water system reduces auxiliary energy consumption.

5.20-30% overall energy reduction compared to standard 3PE coating line.

The anti-corrosion coating processing line includes:

Coating Process: 3PE coating optimized for oil & gas pipeline specifications

Standard 3PE Process Sequence:

Pipe Loading -> External Shot Blasting (Sa 2.5) -> Pipe Internal Air Purging
-> Pipe End Masking -> Intermediate Frequency Heating (~200deg C)
-> FBE Epoxy Powder Spraying -> AD Adhesive Extrusion & Wrapping
-> PE Extrusion & Wrapping -> Water Spray Cooling -> Joint Cutting
-> PE End Beveling -> Holiday Detection -> Finished Pipe Unloading

3. Key Configuration

Surface preparation is the foundation of this DN219mm - DN1620mm coating line, featuring external shot blasting machine, 2x37kw blast wheels, 350kg/minx2, sa 2.5 grade that delivers Sa 2.5 cleaning grade per ISO 8501-1 with anchor profile depth of 50-90um. The blasting system incorporates three-stage dust collection (settling chamber -> cyclone separator -> cartridge/bag filter), with Mn13 wear plates for extended service life. Abrasive velocity reaches 70-85 m/s with bottom-throw wheel design, minimizing abrasive consumption through optimized impact angles. Following blasting, 1000kW intermediate frequency heating, C-type coil, pure water cooling raises pipe temperature to approximately 200deg C using C-type coil with pure water cooling.

The FBE powder application uses multi-gun electrostatic spray with (n+1)x2 redundant design, achieving over 95% powder recovery through stainless steel booth with water cooling. Coating extrusion is handled by SJ-65/30 single screw extruder, 45kW, max output 100 kg/h (adhesive layer) and SJ-120/33 single screw extruder, 280kW, max output 750 kg/h (polyethylene layer), both featuring 38CrMoAlA nitrided screws (0.4-0.7mm depth, >HV740 hardness).

Pipe diameter range covers DN219mm - DN1620mm with standard length of 6-15 meters. The control system uses internationally recognized PLC with 10-inch industrial-grade HMI, VFD from internationally recognized brands, and industrial-grade control components. Post-coating processing includes water spray quench cooling (<=20deg C, >=0.3MPa, 26-30 m3/h), rotary peeler knife end beveling (~40 sec/pipe), and high-voltage holiday detection. Staffing requirement is 4-5 operators, with minimum 9-meter workshop height for large diameter configurations.

This coating line is specifically suited for:

• Energy-cost-conscious production facilities, green building certified plants, ESG-focused pipeline projects, high-volume continuous production

• Oil & gas transmission and distribution pipelines

• Municipal water supply and sewage pipelines

• Chemical plant process piping

• Mining and slurry transport pipelines

Target Market: Europe, Japan, high-energy-cost regions, green projects, ESG-focused companies

Export Countries: Russia, UAE, Saudi Arabia, Iran, Uzbekistan, Kazakhstan, Nigeria, South Africa, India, Thailand

4. Standards Compliance

This equipment is designed and manufactured in compliance with:

• GB/T 23257-2017

• DIN 30670

• ISO 21809-1

• ISO 8501-1 (Sa 2.5)

All coating parameters (FBE >=150um, AD >=170um, PE 3.3-4.2mm per GB/T 23257-2017) can be configured to meet project-specific inspection and test plans (ITP). Coating thickness calculated per formula: coating weight = surface area x thickness x material density.

Why Choose Qingdao Huashida

Qingdao Huashida Machinery Co., Ltd. has established a truly global presence in pipeline anti-corrosion equipment. Beyond its 33,000 m2 headquarters in Qingdao, the company operates a production base in Uzbekistan and maintains a strategic partnership with Solution Berg Pipes Company in Saudi Arabia. Equipment has been successfully exported to Russia, the United Arab Emirates, Saudi Arabia, Iran, Uzbekistan, Kazakhstan, Nigeria, South Africa, India, and Thailand, covering major oil and gas producing regions worldwide. This extensive international experience means Huashida understands the unique requirements of different markets - from GOST standards in Russia and CIS countries to international pipeline coating standards in the Middle East and beyond.

Established in 2003, the company holds 58 invention patents, 38 utility model patents, and 38 software copyrights, with core technology from Germany and R&D partnerships with Beijing University of Chemical Technology. With over 100 employees including 12 installation and commissioning specialists, Huashida provides comprehensive on-site support for overseas installations, typically 7-15 days until stable production. For clients in the Europe, Japan, high-energy-cost regions, green projects, ESG-focused companies market, this global footprint means local support, faster spare parts delivery, and equipment proven in similar regional conditions.