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Turnkey Cold Applied PE Anti-Corrosion Tape Production Line for Oil Gas Pipelines

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MOQ
US$250,000.00-500,000.00
Price
Turnkey Cold Applied PE Anti-Corrosion Tape Production Line for Oil Gas Pipelines
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Features
Specifications
Screw No.: Single-screw
Tape Layer Structure: Multi-Layer (Base Film + Adhesive Coating)
Basing Tape Thickness: 0.2-1mm
Adhesive Coating Thickness: 0.1-0.5mm
Maximum Tape Width: 1000mm
Capacity: 160-200kg/H
Highlight:

cold applied PE anti-corrosion tape line

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oil gas pipeline production equipment

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PE sheet extrusion line with warranty

Basic Infomation
Place of Origin: Qingdao, China
Brand Name: Huashida
Certification: CE, ISO
Model Number: 1000 mm
Payment & Shipping Terms
Packaging Details: 260cm*120cm*250cm
Delivery Time: 60-90 days
Payment Terms: L/C,T/T
Supply Ability: 30 Units/Year
Product Description
Turnkey Cold Applied PE Anti-Corrosion Tape Production Line for Oil Gas Pipelines
Product Overview
Cold Applied PE Anti-Corrosion Tape Production Line

This Turnkey Cold Applied PE Anti-Corrosion Tape Production Line is engineered exclusively for manufacturing high-performance cold applied polyethylene anti-corrosion wrapping tape for oil gas transmission pipelines, natural gas distribution networks, municipal water supply buried pipelines, and industrial buried pipeline anti-corrosion systems.

As the only turnkey cold applied PE tape line in this product family that integrates every production stage - PE base film co-extrusion, corona surface treatment, slot-die adhesive coating, tension-controlled slitting, and multi-station rewinding - into one complete, vendor-unified system, this line eliminates multi-vendor sourcing and integration risks for oil gas and natural gas pipeline anti-corrosion tape manufacturers worldwide.

Utilizing advanced co-extrusion technology, this system converts raw materials including HDPE, LDPE, and specialized adhesive compounds into a uniform, multi-layered cold applied PE anti-corrosion tape with consistent peel strength, mechanical impact resistance, and long-term chemical durability - resolving the core quality pain points of buried pipeline anti-corrosion tape manufacturers globally.

Delivering 160-200kg/h high output capacity across a maximum 1000mm finished tape width, this turnkey polyethylene tape production line features a heavy-duty SJ-75X30 single-screw extruder with optimized L/D ratio, precision temperature control zones, and a high-precision slot-die coating head - ensuring flawless polymer melting, stable continuous output, and void-free adhesive bonding for every cold applied oil gas pipeline tape production run.

Backed by CE and ISO9001:2008 certification and compliance with DIN 30670 and SY/T 0414 international cold applied tape standards, with 21+ years of direct export experience and 400+ overseas customers across Europe, the Middle East, Central Asia, and the Americas, Huashida provides complete turnkey OEM and ODM customized service - allowing global buyers to configure output widths up to 1000mm, base film thickness (0.2-1mm), adhesive coating thickness (0.1-0.5mm), voltage configurations, and PLC control setups (Delta components) to match regional power grid requirements. Every shipment is backed by comprehensive overseas installation guidance, lifetime online technical support, and structural parts warranties.

Production Process
1. PE Base Film Co-Extrusion

This turnkey cold applied PE anti-corrosion tape line adopts high-quality HDPE and LDPE as primary substrate materials for manufacturing industrial oil gas buried pipeline anti-corrosion wrapping tape. Raw polymer materials are fully melted and plasticized via the high-efficiency SJ-75X30 single-screw extruder, uniformly forced through a high-precision die head mold (type 1000), and finalized using multi-roller tape-casting cooling and shaping technology.

This automated co-extrusion process guarantees consistent base film backing thickness (0.2-1mm), stable physical performance, excellent surface flatness, and strong inter-layer adhesion - meeting international oil gas buried pipeline protection wrapping tape manufacturing standards including DIN 30670 and SY/T 0414.

2. Corona Treatment & Slot-Die Adhesive Coating

Before adhesive application, the PE base film undergoes corona surface treatment via the integrated 1300mm silicone stick corona processor - permanently enhancing surface energy and ensuring maximum hot melt adhesive bonding to the polyethylene substrate.

The integrated slot-die adhesive coating machine unit then applies a high-performance adhesive compound (0.1-0.5mm coating thickness) uniformly on single or double sides of the corona-treated HDPE base film - forming a tight, durable, cohesive barrier layer with ultra-strong bonding viscosity and exceptional long-term weathering stability for buried oil gas and natural gas pipeline protection.

The 300L adhesive reactor ensures sufficient hot melt adhesive batch capacity for uninterrupted continuous cold applied oil gas pipeline tape production. This professional slot-die coating process ensures the finished turnkey cold applied PE anti-corrosion wrapping tape features excellent peel strength, firm fitting performance, and lasting corrosion protection meeting DIN 30670 and SY/T 0414 international oil gas pipeline tape standards.

3. Tension-Controlled Slitting & Multi-Station Rewinding

The final phase of this turnkey cold applied tape production line utilizes an automatic tension-controlled slitting system to process the coated master roll. The material is precisely slit into customized commercial widths (up to 1000mm maximum) based on end-user oil gas and natural gas pipeline project specifications.

The finished cold applied polyethylene anti-corrosion tape is seamlessly transferred to a high-speed multi-station rewinding unit - creating perfectly wound finished rolls instantly ready for industrial packaging, export container loading, and global distribution to buried pipeline anti-corrosion contractors, oil gas pipeline project teams, and tape distributors worldwide.

Production Process Diagram 1 Production Process Diagram 2 Production Process Diagram 3
Product Parameters
PE Base Film Extrusion Line Components
No. Equipment Name Quantity
1 Vacuum automatic feeder 1
2 Hopper dryer 1
3 SJ-75X30 extruder 1
4 Hydraulic screen changer 1
5 Die head mold type 1000 1
6 Multi roller tape-casting machine 1
7 Winding machine 1
8 PLC computer control system 1
Adhesive Coating Machine Components
No. Equipment Name Quantity
1 Frame 1 unit
2 200N*M Magnetic powder brake + Silicone stick 1300mm with corona processor 1 unit
3 100N*M Magnetic powder brake 1 unit
4 100N*M magnetic powder clutch 2 units
5 200N*M magnetic powder clutch 1 unit
6 Screw 1 unit
7 Force-feed device 1 unit
8 Constant pressure system 1 unit
9 Adhesive delivery pipe 1 unit
10 Winding machine 1 unit
11 Unwinding machine 2 units
12 Coating compound equipment 1 unit
13 Main engine frequency converter 1 unit
14 Extruder frequency converter 1 unit
15 Thermal switch 1 unit
16 PLC 1 unit

This fully automatic Turnkey Cold Applied PE Anti-Corrosion Tape Production Line delivers 160-200kg/h high output capacity, stable co-extrusion operation, corona-treated PE base film, precision slot-die adhesive coating, and tension-controlled multi-station rewinding - ensuring consistent cold applied polyethylene anti-corrosion tape performance meeting DIN 30670 and SY/T 0414 for oil gas transmission, natural gas distribution, and municipal buried pipeline anti-corrosion tape manufacturers worldwide.

Production Line Overview Production Line Operation
Our Advantages
  • Fully Turnkey Oil Gas Pipeline Tape System: PE base film co-extrusion, corona treatment, slot-die adhesive coating, and multi-station rewinding integrated in one matched production line - no separate vendors, no integration risk, ready to produce cold applied PE anti-corrosion tape for oil gas and natural gas pipeline projects from day one
  • Co-Extrusion Technology: Simultaneous multi-layer PE base film forming and slot-die adhesive coating in one continuous automated process - producing uniform cold applied PE anti-corrosion tape with consistent peel strength, void-free bonding, and reliable chemical resistance for buried oil gas and natural gas pipeline protection
  • Corona Treatment Integration: Permanent surface energy enhancement before adhesive coating ensures maximum hot melt adhesive bonding to PE substrate - eliminating delamination risk in long-term buried oil gas pipeline protection service conditions
  • 160-200kg/h High Output Capacity: Significantly higher sustained throughput than standard single-layer cold applied PE tape lines - keeping large-volume oil gas and natural gas pipeline anti-corrosion tape production orders on schedule
  • 1000mm Maximum Tape Width: Covers the full commercial width spectrum for buried oil gas and natural gas pipeline protection tape - one turnkey line serves multiple tape width specifications without equipment changeover
  • DIN 30670 and SY/T 0414 Certified: Fully compliant with international cold applied PE buried oil gas pipeline anti-corrosion tape manufacturing standards - supporting global oil gas project compliance and export requirements
  • Turnkey OEM and ODM Service: Complete customization of tape width (up to 1000mm), base film thickness (0.2-1mm), adhesive coating thickness (0.1-0.5mm), and PLC control configuration - enabling buyers to produce their own branded oil gas pipeline protection tape specifications
  • 21+ Years Export Experience: 400+ overseas customers in Russia, Kazakhstan, Iran, UAE, Turkey, Nigeria, and 60+ countries - the most proven turnkey cold applied PE anti-corrosion tape production line track record in the Chinese industry
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Contact Person : Ms. yuki
Tel : +8615953227920
Fax : 86-532-57780399
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