This external 3LPE & FBE anti‑corrosion coating line is designed for plant‑applied anti‑corrosion treatment of steel pipes covering a wide range of diameters.
The 3‑layer PE system consists of a fusion‑bonded epoxy powder primer, a copolymer adhesive intermediate layer and a polyethylene outer sheath. This coating system is extensively adopted for oil‑gas trunk pipelines, municipal gas and water supply networks, as well as diverse fluid conveyance piping.
3LPE coating delivers outstanding mechanical reinforcement for steel substrates, featuring superior electrical insulation, water resistance, abrasion resistance and anti‑ageing capabilities.
Three‑layer polyethylene (3LPE) coating represents an advanced outer‑protection solution for buried steel pipelines. It is extensively deployed for corrosion mitigation of oil & gas trunk lines, municipal gas distribution networks, water supply piping and other fluid‑conveying pipelines.
The 3LPE coating improves the mechanical strength of steel substrates, and delivers excellent electrical resistance, water impermeability, abrasion resistance and long‑term anti‑ageing properties.
The anti-corrosion coating processing line includes:
Shot Blasting Line: Steel Pipe in →Transfer pipe to Internal High-Pressure Blowing ( with Dust collector) and water washing →Transfer to external High-Pressure Water Washing→Gas oven preheating →External Shot Blasting (with Dust collecting) → Internal high pressure Blowing ( with Dust collector)
Coating Line: Loading onto 3LPE conveyor after blasting→High pressure blower→IF Heating →Automatic Powder Feeding→FBE Powder Coating(with Dust collector)→AD Adhesive powder Spraying→PE Wrapping → Water Cooling → Coating Inspection→Both Ends PE Layer Turning and Grinding→Holiday Inspection→ External Marking Application→Packaging and Offline Loading
Core Advantages of the Equipment
Service and Guarantee
| No. | Name | Set |
|---|---|---|
| A. Derusting Equipment | ||
| 1 | Pipe wheel conveyor | 1 |
| 2 | Shot Blasting Machine | 1 |
| 3 | Cyclone Dust Collector | 1 |
| 4 | Pulse dust collector | 1 |
| 5 | Centrifugal exhaust fan | 1 |
| 6 | Rust removal equipment PLC | 1 |
| B. Coating equipment | ||
| 1 | Pipe wheel conveyor | 1 |
| 2 | Induction heating device | 1 |
| 3 | Powder spraying device | 1 |
| 4 | Automatic loading dryer | 2 |
| 5 | SJ-65/30 Extruder | 1 |
| 6 | SJ-120/30 Extruder | 1 |
| 7 | Hot melt adhesive extruder die | 1 |
| 8 | PE sheet extruder head mold | 1 |
| 9 | Hot melt adhesive/PE sheet coating device | 1 |
| 10 | Environmental Protection Ventilation equipment | 1 |
| 11 | Cooling Spray equipment | 1 |
| C. Platform Equipment | ||
| 1 | Steel pipe uploading platform | 1 |
| 2 | Downloading platform | 1 |
| 3 | Pipe storage platform | 1 |
| 4 | Turnover machanism | 3 |
| D. Groove Equipment | ||
| 1 | PE Beveling Machine | 2 |
| 2 | Hydraulic Lifting and Turning Machinery | 1 |
| 3 | Hydraulic Equipment | 1 |
| 4 | PLC automatic control system | 1 |
Qingdao Huashida Machinery Co., Ltd. is founded on 2003. It is a comprehensive private high-tech enterprise integrating scientific research, manufacturing, marketing, service and trade.The factory covering an area of 50 mu with a total construction area of around 40000 square meters. 80% of its customers come from overseas countries such as Russia, Lartin America, the Middle East, Southeast Asia and so forth.
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