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36-4200mm External Shot Blasting 3lpe Steel Pipe Coating Line for Oil Gas Pipelines

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US$235,000.00-353,000.00
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36-4200mm External Shot Blasting 3lpe Steel Pipe Coating Line for Oil Gas Pipelines
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Features
Specifications
Pipe Diameter: 36-4200mm
Coating Thickness: 150-800um
Clean Level: ≥SA2.5
Processing Capacity: ≤250m²/h
Coating Layer: External Pipe Wall
Substrate: Steel
Basic Infomation
Place of Origin: Qingdao, China
Brand Name: Huashida
Certification: CE, ISO 9001:2008
Model Number: 36-4200mm
Payment & Shipping Terms
Packaging Details: 1200*230*260 cm
Delivery Time: 1-2 Months
Payment Terms: L/C,T/T,Western Union
Supply Ability: 30 Sets/Year
Product Description
36-4200mm External Shot Blasting 3LPE Steel Pipe Coating Line for Oil & Gas Pipelines
Product Overview

This 36-4200mm External Shot Blasting 3LPE Steel Pipe Coating Line is a fully automatic, high-throughput external anti-corrosion coating production line engineered for factory-grade external surface treatment of steel pipes across an ultra-wide diameter range of 36mm to 4200mm. Configured exclusively for external shot blasting and 3LPE coating, this system delivers optimal solutions for oil & gas pipeline projects requiring external-only corrosion protection.

This professional coating line supports multi-layer external coating configurations including single-layer FBE, 2LPE, and three-layer polyethylene (3LPE) anti-corrosion coating - the internationally recognized standard for buried oil & gas pipeline external protection. Widely applied in oil & gas transmission pipelines, long-distance buried steel pipe networks, municipal water supply infrastructure, and offshore pipeline construction projects.

Coating Principle

The three-layer polyethylene (3LPE) external anti-corrosion coating system consists of three bonded functional layers:

  • Layer 1 - FBE Epoxy Base Layer: Fusion Bonded Epoxy powder forms a high-molecular cross-linked protective structure with outstanding chemical anti-corrosion performance, wear resistance, and mechanical strength.
  • Layer 2 - Polymer Adhesive Middle Layer: The hot melt adhesive layer bonds the FBE base to the outer polyethylene layer, forming the structural bridge between layers.
  • Layer 3 - Polyethylene (PE) Outer Protective Layer: High-density polyethylene provides mechanical impact resistance, abrasion protection, and waterproof barrier properties.
Key Features
  • Ultra-Wide 36-4200mm Diameter Coverage: Processes the full spectrum from small-bore gathering lines to large-diameter transmission pipelines
  • External-Only Configuration: Purpose-built for external shot blasting and 3LPE coating without internal coating equipment
  • Sa2.5 Shot Blasting Surface Preparation: Achieves international surface cleanliness standard for maximum FBE adhesion
  • Low Friction External Coating Surface: Smooth 3LPE outer surface reduces soil friction and fluid transmission resistance
  • High Automation & Operational Efficiency: Full PLC automatic control stabilizes coating thickness consistency
  • Environmental Compliance: Professional dust collector and powder recovery system compliant with CE & ISO14001 standards
Equipment Gallery
External shot blasting 3LPE steel pipe coating line overview Coating line operational view Steel pipe processing in coating line Coating application process detail Equipment control system interface Finished coated pipes inspection Coating line schematic diagram
Equipment Configuration
No. Equipment Name Quantity
A. Derusting Equipment
1Pipe-conveying Equipment1
2Shot Blast Cleaning Machine1
3Cyclone Dust Collector1
4Pulse dust collector1
5Centrifugal exhaust fan1
6Rust removal equipment PLC1
B. Coating Equipment
1Coating transfer equipment1
2IF heating device1
3Powder spraying device1
4Automatic loading dryer2
5SJ-65/30 Extruder1
6SJ-180/30 Extruder1
7Hot melt adhesive extruder die1
8PE sheet extruder head mold1
9Hot melt adhesive/PE sheet coating device1
10Environmental Protection Ventilation equipment1
11Cooling Spray equipment1
C. Platform Equipment
1Steel pipe platform1
2Post-rust removal transition platform1
3Product tube storage platform1
4Hydraulic Equipment3
D. Groove Equipment
1PE Beveling Machine2
2Hydraulic Lifting and Turning Machinery1
3Hydraulic Equipment1
4PLC1
E. Compressed Air Equipment
1Screw Air Compressor1
2Cold dry machine1
3Precision filters3
4Gas tanks1
Equipment configuration diagram
Technical Specifications
  • Process Adaptability: Supports single-layer FBE, 2LPE, 2LPP, and 3LPE external coating configurations
  • Diameter Range: 36mm to 4200mm
  • Processing Capacity: ≤250m²/h sustained throughput
  • Coating Thickness: FBE base layer 80-800μm; total 3LPE thickness customizable to project specifications
  • Temperature Accuracy: ±2°C with intermediate frequency heating system
  • Standards Compliance: DIN 30670, BS EN 10329, AWWA C215
Frequently Asked Questions
Q1. What pipe diameter range does this external 3LPE coating line cover?

A: 36-4200mm - the full small-to-large bore spectrum for oil & gas pipeline external coating, available in configurations including Φ36-325mm, Φ325-1200mm, Φ325-1620mm, Φ325-1820mm, Φ508-2540mm, Φ508-3600mm, and Φ325-4200mm.

Q2. Does this line apply internal coating as well?

A: No - this line is configured exclusively for external shot blasting and 3LPE coating, making it the optimal solution for projects specifying external-only anti-corrosion protection.

Q3. What surface cleanliness standard does external shot blasting achieve?

A: Sa2.5 international surface cleanliness standard, ensuring maximum 3LPE coating adhesion and zero delamination risk in buried oil & gas service.

Q4. What is the processing capacity?

A: ≤250m²/h sustained throughput across the full 36-4200mm diameter range.

Q5. What is the coating thickness?

A: FBE base layer 80-800μm; total 3LPE coating thickness customizable according to project pipeline specifications and international standards (DIN 30670, BS EN 10329).

Q6. What is the delivery time?

A: 2-3 months after deposit confirmation.

Q7. What is the warranty and service scope?

A: 12-month mechanical warranty / 6-month electrical warranty. Pre-sale: free workshop planning and capacity assessment; Sale: on-site engineer installation and commissioning, free operator training; After-sales: 24-hour remote technical support for the operating life of the equipment.

Manufacturer Profile

Qingdao Huashida Machinery Co., Ltd. was established in 2003. For over 20 years, Huashida has focused on the R&D and production of external shot blasting 3LPE anti-corrosion coating lines, steel pipe FBE/2LPE/3LPE coating production systems, polyurethane insulation pipe production lines, large-diameter underground pipeline equipment, and plastic pipe fitting production machinery.

We maintain long-term technical cooperation with Tsinghua University, Beijing University of Chemical Technology, South China University of Technology, and other national research institutions. By integrating advanced global technologies and international standards, we have become one of the top 3 pipeline coating machinery manufacturers in the Chinese industry.

Huashida manufacturing facility Company certifications and quality standards Client projects and case studies
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Contact Person : Ms. yuki
Tel : +8615953227920
Fax : 86-532-57780399
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