Automatic HDPE Plastic Jacket Pipe Pre-Insulated Pipe Manufacturing Equipment
Discover the cutting-edge HDPE Jacket Pipe Extrusion Line, tailored for pre-insulated pipe perfection. Ingeniously crafted by Qingdao Huashida Machinery Co., LTD, this line revolutionizes the HDPE pipe extrusion technology, enhancing it with advanced design features.
This production marvel integrates extrusion, vacuum calibrating, cooling, pulling, cutting, and stacking into a seamless operation. It boasts exceptional automatic functionality, superior extrusion capacity, unmatched stability, and an extended service life. Compared to systems using the internal pressure method, our vacuum calibrating technique excels in delivering enhanced stiffness, superior pressure resistance, and an impeccably smooth surface finish. The pre-insulation pipe external casing extrusion line stands as a testament to the zenith of technological advancement. Renowned as a leader in innovation, this machinery captivates the world with its advanced, sophisticated design.
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HDPE Jacket Process Flow: A Seamless Journey from Raw Material to Final Product
The seamless process begins with vacuum feeding PE granules, followed by hot air drying to ensure material purity. Next, the extrusion plasticizing stage transforms the material, which is then expertly mold-shaped. Vacuum sizing ensures precision, water cooling solidifies, and the product is carefully pulled out. Finally, it is skillfully cut into pipes, ready for carrier laying-off.
PU Foaming Pre-insulated Pipe: Advanced Insulation Technology Production Process: Streamlined for Efficiency Flow: Step-by-Step Precision
The production marvel of the 'pipe in pipe' system (PU Foaming Pre-insulated Pipe) is primarily composed of three essential steps: First, the meticulous surface pretreatment of the steel pipes. Next, the crafting of the robust HDPE outer protective pipe. Lastly, the creation of the efficient insulation layer.
The insulation layer production is a meticulously orchestrated process: Initially, the steel pipe is elegantly inserted into the high-density polyethylene outer protection pipe, creating a sophisticated casing structure. Supports are strategically placed within the annular space, and both ends are securely sealed with flanges. The assembly is then hoisted onto the foaming platform, where a high-pressure foaming machine injects advanced polyurethane foaming material into the casing. After the polyurethane material is expertly foamed and cured, the sealing structures at both ends are removed, thus culminating the masterful production process of the insulation layer.
|
Style |
PE110-600 |
PE655-1380 |
PE960-1680 |
PE1155-2000 |
|
Main extruder |
SJ-75/33 |
SJ-120/33 |
SJ-150/33 |
SJ-150/33 |
|
Pipe dia.(mm) |
110-550 |
655-1380 |
960-1680 |
1155-2000 |
|
Capability(kg/h) |
250-350 |
800-950 |
1200 |
1350 |
|
Installed power(kw) |
160 |
480 |
560 |
600 |
|
Length (m) |
24 |
36 |
45 |
45 |
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Qingdao Huashida Machinery Co., Ltd. stands as a beacon of innovation and expertise in the realm of plastic pipe production, with a proud history dating back to its establishment in 2003. For over 15 distinguished years, we have honed our focus on creating cutting-edge solutions, including the sophisticated plastic pipe production line, the advanced 3LPE anti-corrosion processing line, and expertly crafted joints for plastic pipes & 2PE 3PE pipes. As a private high-tech enterprise, we seamlessly integrate research & development, manufacturing, sales, service, and trading into our core. Our unwavering dedication to advancing plastic extrusion equipment is bolstered through esteemed collaborations with leading academic institutions such as Tsinghua University, Beijing University of Chemical Technology, and South China University of Technology, among others. By assimilating the pinnacle of both local and international technological advancements, we have ascended to become one of China's foremost manufacturers of plastic extrusion machinery. Our flagship offerings include the PE insulation jacket pipe extrusion line, the 3PE anti-corrosion processing line, and the PE hollow wall spiral pipe production line, all of which exemplify our commitment to quality and innovation.
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