Flexible PU Foam Pre-Insulated PERT HDPE Pipe Extrusion Line for District Heating
Product Overview
Flexible PU Foam PERT PPR HDPE Thermal Insulation Pipe Production Line
This continuous flexible pre-insulated pipe production line is a high-efficiency one-step extrusion foaming machinery professionally developed for manufacturing PERT II flexible heating insulation pipes, PPR insulated pipes and HDPE thermal insulation pipes for district heating systems. Adopting advanced integrated continuous extrusion foaming technology, the equipment fully automates inner pressure pipe forming, PU polyurethane foam injection insulation, film encapsulation coating and HDPE outer casing extrusion in one continuous workflow, realizing one-time integrated molding of high-performance buried heating insulation pipes.
The finished flexible pre-insulated pipe features a premium three-layer composite structure: inner PERT/PPR/HDPE pressure pipe layer, closed-cell polyurethane foam thermal insulation layer, and durable HDPE outer protective casing layer. This structural design delivers outstanding high-temperature resistance, excellent thermal insulation performance, stable sealing property, smooth inner pipe wall, superior corrosion resistance and ultra-long service life, fully meeting the strict standards of buried heating pipeline engineering.
Equipped with full automatic computerized PLC control system, this thermal insulation pipe extrusion line supports unattended intelligent production and unlimited continuous pipe length output, greatly improving production efficiency and reducing manual labor costs. Compared with traditional segmented insulated pipe production equipment, this continuous production solution saves up to 30% raw material consumption and reduces on-site pipeline excavation workload by 40%, delivering remarkable energy-saving and cost-reducing advantages for low-temperature district heating projects.
The core produced PE-RT II heating pipe withstands stable working temperature up to 110°C, perfectly adapting to long-term high-temperature heating circulation and 60°C supply / 45°C backwater low-temperature heating operation standards. With optimized S-value pipe wall design, PE-RT II material achieves the thinnest wall thickness under the same pressure grade, saving 15% material compared with PERT I pipe and 30% material compared with traditional PPR hot water pipe, ensuring optimal material utilization and economic benefits.
Widely applicable for multiple infrastructure scenarios, including urban district central heating, residential and commercial building heating pipelines, industrial heating systems, central air-conditioning cold and heat exchange pipelines, and buried hot & cold fluid transmission projects. As a high-end professional insulation pipe manufacturing equipment, it has obtained CE and ISO9001 international certifications, becoming the preferred continuous flexible pre-insulated pipe production solution for global heating pipeline engineering.
Product Introduction
What is polyurethane foam PERT insulation pipe?
Polyurethane foam PERT insulation pipe, internationally known as flexible pre-insulated heating pipe, is nationally defined as Type II heat-resistant polyethylene (PE-RT II) low-temperature direct buried heating pipe. Thanks to excellent thermal insulation performance, flexible bending property, high temperature resistance and aging resistance, it has become the most ideal pipeline material for modern underground district heating systems, widely recognized in global heating infrastructure construction.
Product Parameters
- PERT II Pipes Can Tolerate Temperatures of 110°C, ensuring stable operation in high-temperature working environments
- Pipeline smooth, no impurities, no pollution, meeting environmental protection and fluid transportation standards
- Heating companies can realize unattended, automated operation, improving production efficiency and reducing labor costs
- Low temperature heating design, with 60°C supply water and 45°C backwater to fully meet daily heating demand
- The construction is simple and convenient, and the excavation amount is reduced by 40%, greatly lowering overall construction costs
It saves raw materials by using PE-RT II pipe. Example: Level 2 design pressure: 10 Bar, suitable for cold and hot water transfer in buildings. When selecting different material pipes, PE-RT II has the highest S value and the thinnest wall thickness, achieving optimal material utilization.
Compared to PERT I, PE-RT II can reduce material use by 15%; relative to PP-R, PE-RT II can reduce material use by 30%. Note: According to relevant Chinese national standards and draft.
Basic Technical Data
- Inner Pipe Materials: PERT, PPR, HDPE
- Foam Layer: Polyurethane (PU) foam insulation
- Outer Sheath: HDPE protective pipe
- Control System: Fully automatic computerized control
- Certifications: CE, ISO9001, QS
- Voltage: Customizable according to customer's local standard
- Warranty: 12 months after installation
Production Process
- Pipe unwinding
- Unwinding traction
- V-shaped wheel conveying
- Track feeding
- Encapsulation and film coating
- PU foam pouring foaming
- Foam curing
- HDPE outer layer O-shaped extrusion
- Vacuum suction coating
- Multi-stage spray cooling
- Finished pipe winding
Applications
Widely used for urban district heating, residential community heating, commercial & industrial heating systems, central air conditioning cooling and heating pipelines, and buried hot & cold fluid transmission engineering projects.
Market Survey
Globally, only a few overseas manufacturers can produce professional PE-RT II low-temperature buried heating pipeline equipment, mainly concentrated in Northwest Europe, Russia and the Middle East. The global market demand for flexible pre-insulated heating pipes is rapidly growing, providing huge market potential and broad development space for our high-efficiency continuous insulation pipe production line.
After Sales Service
We provide comprehensive after-sales service, including lifetime technical support, on-site installation, commissioning and training, ensuring customers can use the equipment smoothly and efficiently.
Company Profile
Founded in 2003, Qingdao Huashida Machinery Co., Ltd. is a professional manufacturer specializing in R&D and production of plastic pipe extrusion equipment, covering a factory area of 34,000 square meters. We focus on various plastic pipe production lines, including HDPE water & gas pressure pipe lines, structural wall pipe extrusion lines, corrugated pipe machines, and continuous flexible PERT/PPR/HDPE polyurethane foam insulation pipe production lines.
Our equipment has been exported to Russia, Turkey, Iran, the Middle East, Africa, South Korea and many other countries and regions, winning high recognition from global clients. Located in Chengyang Industrial Zone, Qingdao, our factory supports customized equipment solutions and welcomes global customers for factory inspection and business cooperation.
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