HDPE Jacket Pipe Extrusion Line with Vacuum Calibration Method PLC Control and High Efficiency for Pre-Insulated Pipes

HDPE jacket extrusion line for pre-insulated pipes, designed to extrude thin-walled outer shells that protect polyurethane foam in pre-buried insulated pipes. Manufactured by Huashida Company using vacuum calibration technology, this production line offers stable operation and easy PLC control. The high-speed, efficient production process provides cost savings and represents an environmentally friendly, energy-saving solution.

• HDPE Jacket Pipe: Diameter 110-2000 mm
• Carrier Pipe: Steel/Stainless Steel/Plastic/Copper
• Insulation Layer: Polyurethane rigid foam
• Pipe Diameter Range: 110-600mm, 655-1372mm, 960-1680mm

• 1 set of vacuum loading machine
• 1 set of hopper dryer
• 1 set of high-efficiency single screw extruder
• 1 set of single screw extruder for marking line
• 1 set of vacuum calibration table
• 1 set of spray cooling tank
• 1 set of conveyor
• 1 set of cutting machine
• 1 set of stacking machine

HDPE outer protective sleeves are specialized for insulated pipes and widely used in central heating, petroleum, natural gas, and other industrial fields.

• High-efficiency extruder with large output and stable performance
• Example output rates:
  • SJ-75/33: 250-350 kg/h
  • SJ-120/33: 700-900 kg/h
  • SJ-150/33: 800-1200 kg/h

Compared to inflation method (internal pressure method):

• Reduces 2-3 workers per shift in 24-hour operation
• Minimal waste and scrap pipes, no need for manual waste crushing
• Higher efficiency - for 960mm diameter pipes, output is approximately 60 pipes of 11.6m length, significantly higher than inflation method
• Uniform and smooth wall thickness, reducing material waste with adjustable wall thickness
• No edge trimming required, one-time forming

Single screw with barrel and mixing head; barrel features new grooved (channel) design ensuring excellent gelation effect, high output, and stable performance.

Complete production line can be controlled by PLC with user-friendly human-machine interface. All technical parameters can be set and displayed via touch screen. Control system can be customized according to customer requirements, with optional PLC configuration.

• ABB frequency converter or EUROTHERM speed regulator
• Japanese RKC temperature controller
• AC contactor