325-3600 mm Internal FBE External 3LPE Corrosion Resistant Steel Pipe Coating Line for Oil and Gas Pipelines
Product Overview
Internal & External FBE Powder Coating: Epoxy powder, a thermosetting and non-toxic coating material, forms a high-molecular cross-linked structure after curing. This coating combines excellent chemical and anti-corrosion performance with strong mechanical strength, making it ideal for protecting steel pipelines. Its base layer bonds and cures firmly to the steel pipe surface, forming a continuous, dense protective layer that delivers superior adhesion, chemical corrosion resistance, and cathodic disbondment resistance. The polymer adhesive bonds the epoxy powder before gelation and tightly adheres to the polyethylene top layer, integrating the three-layer structure into a unified, reliable protective whole.
Product Characteristics
- Efficient Anti-Corrosion Technology: Epoxy powder anti-corrosion treatment on both the inner and outer surfaces of steel pipes ensures excellent chemical corrosion resistance and an extended anti-corrosion service life, suitable for long-term use in harsh environments.
- Superior Coating Performance: The coating features a smooth surface and low friction, which improves medium transportation efficiency and reduces energy consumption during operation, bringing cost-saving benefits to users.
- Wide Application Fields: It is the preferred anti-corrosion solution for key projects such as oil and gas transportation, water supply and drainage pipelines, and other infrastructure projects that require reliable pipeline protection.
Detailed Photos
Main Equipment
Main Equipment of 3PE anti-corrosion coating processing
| No. |
Name |
Set |
| A. Derusting Equipment |
| 1 |
Pipe-conveying Equipment |
1 |
| 2 |
Shot Blast Cleaning Machine |
1 |
| 3 |
Cyclone Dust Collector |
1 |
| 4 |
Pulse dust collector |
1 |
| 5 |
Centrifugal exhaust fan |
1 |
| 6 |
Rust removal equipment PLC |
1 |
| B. Coating equipment |
| 1 |
Coating transfer equipment |
1 |
| 2 |
IF heating device |
1 |
| 3 |
Powder spraying device |
1 |
| 4 |
Automatic loading dryer |
2 |
| 5 |
SJ-65/30 Extruder |
1 |
| 6 |
SJ-180/30 Extruder |
1 |
| 7 |
Hot melt adhesive extruder die |
1 |
| 8 |
PE sheet extruder head mold |
1 |
| 9 |
Hot melt adhesive/PE sheet coating device |
1 |
| 10 |
Environmental Protection Ventilation Equipment |
1 |
| 11 |
Cooling Spray equipment |
1 |
| C. Platform Equipment |
| 1 |
Steel pipe platform |
1 |
| 2 |
Post-rust removal transition platform |
1 |
| 3 |
Product tube storage platform |
1 |
| 4 |
Hydraulic Equipment |
3 |
| D. Groove Equipment |
| 1 |
PE Beveling Machine |
2 |
| 2 |
Hydraulic Lifting and Turning Machinery |
1 |
| 3 |
Hydraulic Equipment |
1 |
| 4 |
PLC |
1 |
| E. Compressed air Equipment |
| 1 |
Screw Air Compressor |
1 |
| 2 |
Cold dry machine |
1 |
| 3 |
Precision filters |
3 |
| 4 |
Gas tanks |
1 |
Technical Features
Process Adaptability
It supports separate spraying or composite coating of inner and outer walls (such as outer 3LPE and inner FBE), which can meet different application scenarios, including civil water supply and long-distance oil and gas transportation projects.
Efficient and Stable Performance
The intermediate frequency heating system has a temperature control accuracy of ±2ºC, ensuring uniform melting and adhesion of the powder. The rotational speed of the spiral conveying system is adjustable, which can adapt to the conveying efficiency of steel pipes with different diameters, ensuring stable and consistent processing quality.
Environmental Compliance
The powder recovery device complies with CE and ISO14001 environmental standards, effectively avoiding dust pollution and meeting global environmental protection requirements for industrial production.
Global Service Network
We have completed more than 50 projects at home and abroad, with our equipment installed and put into use in countries such as Russia, Iran, the United Arab Emirates, India, Belarus, and Kazakhstan, gaining wide recognition from global clients.
Frequently Asked Questions
Q1. What are the production line parameters?
(1) Steel pipe coverage: Φ325-1200mm, Φ325-1620mm, Φ325-1820mm, Φ508-1620mm, Φ508-3600mm, Φ508-2540mm;
(2) Processing capacity: ≤250m²/h;
(3) Cleaning level: Sa2.5;
(4) Materials used: Dissolved epoxy resin powder.
Q2. What are the main equipment components?
(1) Pipe loading equipment;
(2) Pipe spiral conveyor;
(3) External blasting equipment;
(4) Internal blasting equipment;
(5) Rust removal equipment;
(6) Intermediate frequency heating device;
(7) FBE powder coating device;
(8) Powder recycling system;
(9) Pipe unloading rack.
Q3. What is the delivery time?
2-3 months after the confirmation of the deposit.
Q4. What is the coating thickness?
80-800 μm (customizable according to customer requirements).
Q5. Which countries do you export to?
Russia, UAE, India, Iran, Kazakhstan, Belarus, etc. (more than 50 production lines installed globally).
Q6. What is the warranty period?
12-month mechanical warranty / 6-month electrical warranty.
Q7. What is the scope of service?
Pre-sale: Provide free workshop planning and capacity measurement schemes;
Sale: On-site guidance by engineers, installation and commissioning, and free training;
After-sales: 24-hour remote technical support.
Company Profile
Our History
Qingdao Huashida Machinery Co., Ltd. was established in 2003. Since its inception, Huashida has focused on the R&D and production of plastic polyurethane insulation pipe production lines, 3PE anti-corrosion pipe production lines, large-diameter underground pipe production lines, and plastic pipe joints for 20 years. We have always attached great importance to research and development, cooperating closely with Tsinghua University, Beijing University of Chemical Technology, South China University of Technology, and other scientific research institutions. By absorbing advanced technology from home and abroad, we have now become one of the top 3 manufacturers in the Chinese industry.
Client Cases
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