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Advanced FBE Coating Machinery for Steel Pipe Protection

1 set
MOQ
100000-3000000 USD
Price
Advanced FBE Coating Machinery for Steel Pipe Protection
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Features
Specifications
Pipe Dia.: 48-3000mm
PE Thickness: 2-3 Mm
Application: 3PE 2PE Fbe Anticorrosion Coating
Specification: EN253, EN448, EN728, ISO1133, ISO8501-1
Substrate: Steel
Highlight:

FBE coating machinery for steel pipes

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3LPE coating pipe production line

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steel pipe protection coating equipment

Basic Infomation
Place of Origin: Qingdao,China
Brand Name: Huashida
Certification: CE, ISO, RoHS
Model Number: Huashida 3lpe
Payment & Shipping Terms
Packaging Details: standard package
Delivery Time: 70-90 days
Supply Ability: 50 units/month
Product Description
Advanced FBE Coating Machinery for Steel Pipe Protection
The three-layer HDPE stripe winding process, with epoxy powder coating as bottom layer and binding adhesive as second layer, is the widely used technique in steel pipe anti-corrosion all over the world. The anti-corrosion steel pipe are applied in oil, gas and water supply pipelines.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
Three-Layer Structure of 3PE Anti-Corrosion Pipe
The three-layer PE anti-corrosion structure includes fusion bonded epoxy-powder bottom layer, polymer adhesive middle layer and polyethylene outside layer. The epoxy powder is a kind of thermosetting nontoxic coating, forming the high molecular weight cross-linking structure coating after solidifying, featuring good chemical anti-corrosion and high mechanical properties.
Function of epoxy layer is to form continuous coating and to provide the steel tube surface with good chemical resistance and cathodic disbanding resistance. The function of polymer adhesive is to agglutinate the epoxy layer and the polyethylene outside layer, which unites all three layers together. The polyethylene layer protects the pipe from abrasion, bump and water.
First layer is Fusion bonded epoxy layer (FBE > 100µm), the second layer is adhesive (AD) 170 ~ 250µm, and the third layer is polyethylene (PE) stripe 2.5 ~ 3.7mm.
3PE steel coating pipe has the features of high mechanical strength, excellent electrical insulation performance, Process accuracy and environmental friendliness.
The pipe coating line meets the requirements of producing the steel pipe with coating which meets international standards DIN30670-1991, CAN/Z245.21-2010, ISO21809-1-2009 SY/T 0413-2002, GB/T23257-2009, GOST 9.602-2016, GOST R 51164-98, GOST31448, GOST31445.
Coating Line Main Components
  • Steel pipe conveyor system
  • Shot/sand blasting system
  • Dust collector system
  • Pipe induction heating system
  • Epoxy powder spraying system
  • PE & Adhesive coating system
  • Water cooling system
  • Pipe end cutting system
  • Hydraulic and pneumatic system
  • Testing system
  • Electronic control system
Qingdao Huashida Internal and External Epoxy Powder Anti-Corrosion Production Line
Seamless Steel Pipe Anti-Corrosion: A New Upgrade!
  • Simultaneous internal and external coating
  • One-stop solution from rust removal, coating, and inspection to finished product delivery
  • International standard certification, environmentally friendly and pollution-free
  • Equipped with a high-efficiency powder recovery system for green production
  • PLC intelligent control, simple operation, fully automated process
  • Robust protection, high efficiency and energy saving, customize your exclusive anti-corrosion pipes!
Technological Process of 3LPE Coating
Pipe uploading → Shot blasting → Medium frequency induction heating → Epoxy powder spraying → Adhesive and polyethylene coating → Water cooling → Pipe end cutting back → Bevelling → Pipe unloading
The line can be customized to fit individual layout and application.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
Main Equipment List and Specifications
No. Name Specification
A. Surface Cleaning Equipment
1Steel pipe conveyorAdjustable speed and angle, pipe uploading and unloading controlled by PLC
2Shot blasting machine
3Cyclone dust collectorHigh efficient downwind cyclone dust removal
4Impulse cartridge dust collector
5Centrifugal fan
6PLC control systemAutomatic control of the line
B. Coating Equipment
1Spiral pipe conveyorAdjustable speed and angle
2Induction heating machine
3Powder spraying deviceSpraying thickness 80-800μm
4Automatic feeder & dryer
5SJ-65/30 Extruder
6SJ-180/30 Extruder
7Adhesive extruder die mouldHigh quality die steel
8PE sheet extruder die moldHigh quality die steel
9Adhesive/PE sheet coating devicePressing roller with silicon coating and internal cooling
10Environmental Protection Ventilation equipment
11Cooling Spray equipment
C. Platform Equipment
1Steel pipe platformHigh quality
D. Groove Equipment
1PE Beveling MachineSteel brush disk
2Hydraulic Lifting and Turning MachineryFor lifting and turning the pipe
3Hydraulic Equipment
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
Pipe Usage
3 layer PE anti-corrosion coating consist of first FBE coating, middle adhesive layer, and outer polyethylene layer.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
The three-layer polyethylene anti-corrosion coating is advanced technology as the outer protective layer of buried pipe, widely used in the anti-corrosion of gas and oil transmission pipeline, urban gas supply, water supply pipe, and other fluid transmission pipelines. 3 layer PE anti-corrosion coating can strengthen the pipeline's mechanical properties with high electrical resistance, waterproof, wearable, and anti-aging performance.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
Our Factory
Built in 2010, with a construction area of more than 34,000 square meters.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
We have own workshops for machining, welding, spraying and assembly.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
Customer Visiting
We have received customers from Russia, Ukraine, Belarus, Kazakhstan, Uzbekistan, Iran, India, Brazil, Egypt and other countries to visit the factory for inspection and ordering.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
Packaging & Shipping
We have delivered our equipment to Russia, Kazakhstan, Uzbekistan, Belarus, Iran and other countries.
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
HUASHIDA at International Exhibitions
Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line Steel Pipe External Shot Blasting and Three-Layer FBE Coating Anti-Corrosion Production Line
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Get in touch with us
Contact Person : Ms. yuki
Tel : +8615953227920
Fax : 86-532-57780399
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