Automatic 3LPE 2LPE FBE Liquid Powder Epoxy Coating Production Line for Steel Pipes
Coating Line Description
This production line is Steel Pipe External Internal 2lpe 3lpe Fbe Liquid Powder Epoxy Coating Line for steel pipes, integrating rust removal, epoxy powder spraying, AD adhesive application, polyethylene coating and other processes.This anti-corrosion method is widely applied in fields such as oil and gas transportation pipelines, water supply and drainage pipelines, etc.
The coating line can be applied to FBE coating(epoxy powder), Two-layer extruded polyethylene coating (2LPE), Two-layer polypropylene coating (2LPP) and Three-layer extruded polyethylene coating (3LPE).
The pipe coating line meets the requirements of producing the steel pipe with coating which meets international standards DIN30670-1991,CAN/ Z245.21-2010,ISO21809-1-2009 SY/T 0413-2002, GB/T23257-2009,GOST 9.602-2016, GOST R 51164-98.
Product Parameters
| Diameter range |
50-4200mm |
| Extrusion Capability |
≤350m2/h |
| Cleaning level |
Sa≥2.5 grade |
| Materials used |
FBE powder, binder, polyethylene |
| Coating structure |
Fbe, 2lpe, 3lpe |
3 layer PE anti-corrosion coating consist of first FBE coating, middle adhesive layer, and outer polyethylene layer.
According to customer demand for the production of different specifications products.
The internal epoxy coating spray has strong anti-corrosion adhesion and good chemical corrosion resistance, which can effectively prevent the corrosion of the conveyed medium (such as oil, gas, water, etc.) inside the steel pipe.
The composition of 3-layer PE coating production line
The three -layer PE anticorrosion structure includes fusion bonded epoxy-powder bottom layer, polymer adhesive middle layer and polyethylene top layer. The so-called 3-layer PE Coating Production line,3-layer refers to the 3-layer structure of epoxy primer, that is a thermosetting, non-toxic coating, curing after form high molecular weight cross-linked structure coating, With excellent chemical corrosion resistance and high mechanical properties, especially the best wear resistance and adhesion. It can form a continuous coating and steel pipe surface directly bonded, with good resistance to chemical corrosion and anti-cathode stripping performance.
To ensure that the overall coating at a higher temperature Has a good adhesion, making the middle layer of adhesive reactive groups to form a chemical bond. That is high quality of steel pipe anti-corrosion coating buried in the ground.
The intermediate layer is usually a copolymer binder, the main component of which is polyolefin, and is widely used as a vinyl copolymer adhesive. The polar moiety of the copolymer adhesive and the epoxy group of the epoxy primer can react to form hydrogen bonds or chemical bonds to form a good bond between the intermediate layer and the substrate; and the non-polar ethylene moiety has a Good affinity, so the middle layer and the surface layer also has a good bonding performance. Three-layer structure of polyethylene anti-corrosion, as the buried pipe outside the protective layer is very superior, and the technology has been widely used in the West-East Gas and oil field oil supply, urban gas supply, water pipeline used on the anti-corrosion.
Technological process of 3LPE coating:
Upload pipes→pipes screw conveyor→rust removal of intermediate frequency heating→Epoxy powder coating→outer layer soli quid & polyethylene coating→cooling spray→pipes screw conveyor→grinding pipes, s end→unload pipes
Our Advantages
-Adopt advanced technology
-Stable operation
-High degree of automation, saving labor costs
-Good anti-corrosion quality, meets international standard
-Provide process design - installation - commissioning - technical training full link services to ensure that customers quickly put into production
-Share you 389 sets of production experience from all the world
-We have a top technical team of 9 professional senior engineers
-With domestic high-end plastic machinery and equipment expert workstation
Main Equipment List:
| No. |
Name |
Set |
| A. Derusting Equipment |
| 1 |
Pipe wheel conveyor |
1 |
| 2 |
Shot Blasting Machine |
1 |
| 3 |
Cyclone Dust Collector |
1 |
| 4 |
Pulse dust collector |
1 |
| 5 |
Centrifugal exhaust fan |
1 |
| 6 |
Rust removal equipment PLC |
1 |
| B. Coating equipment |
| 1 |
Pipe wheel conveyor |
1 |
| 2 |
Induction heating device |
1 |
| 3 |
Powder spraying device |
1 |
| 4 |
Automatic loading dryer |
2 |
| 5 |
SJ-65/30 Extruder |
1 |
| 6 |
SJ-120/30 Extruder |
1 |
| 7 |
Hot melt adhesive extruder die |
1 |
| 8 |
PE sheet extruder head mold |
1 |
| 9 |
Hot melt adhesive/PE sheet coating device |
1 |
| 10 |
Environmental Protection Ventilation equipment |
1 |
| 11 |
Cooling Spray equipment |
1 |
| C.Platform Equipment |
| 1 |
Steel pipe uploading platform |
1 |
| 2 |
Downloading platform |
1 |
| 3 |
Pipe storage platform |
1 |
| 4 |
Turnover machanism |
3 |
| D.Groove Equipment |
| 1 |
PE Beveling Machine |
2 |
| 2 |
Hydraulic Lifting and Turning Machinery |
1 |
| 3 |
Hydraulic Equipment |
1 |
| 4 |
PLC automatic control system |
1 |
Equipment show:
Detailed Photos
Steel pipe internal external FBE coating line
(Dia. 500-4200mm)
Internal FBE external 3LPE coating line
(Dia. 159-4200mm)
Qingdao Huashida Machinery Co., LTD., founded in 2003, is a global developer, manufacturer and solution provider of plastic extrusion equipment. 70% of its customers come from overseas countries such as Europe, America, the Middle East and Southeast Asia.
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