Internal Rust Removal and 3PE Anti-corrosion Epoxy Powder Spraying Coating Line for Pipes
Product Description
3PE anti-corrosion coating is that the steel pipe is protected by three layers to prolong the life of service from 5-10years to 50-100years.
First layer is Fusion bonded epoxy layer (FBE> 100µm), the second layer is adhesive (AD) 170 ~ 250µm, and the third layer is polyethylene (PE) stripe 2.5 ~ 3.7mm.
3PE steel coating pipe has the features of high mechanical strength, excellent electrical insulation performance, Process accuracy and environmental friendliness.
The pipe coating line meets the requirements of producing the steel pipe with coating which meets international standards DIN30670-1991,CAN/ Z245.21-2010,ISO21809-1-2009 SY/T 0413-2002, GB/T23257-2009,GOST 9.602-2016, GOST R 51164-98, GOST31448, GOST31445
The coating line mainly consists of the following units:
-steel pipe conveyor system
-shot/sand blasting system
-dust collector system
-pipe induction heating system
-epoxy powder spraying system
-PE&Adhesive coating system
-water cooling system
-pipe end cutting system
-hydraulic and pneumatic system
-testing system
-electronic control system
Qingdao Huashida Internal and External Epoxy Powder Anti-Corrosion Production Line
Seamless Steel Pipe Anti-Corrosion: A New Upgrade!
Simultaneous internal and external coating,
One-stop solution from rust removal, coating, and inspection to finished product delivery.
International standard certification, environmentally friendly and pollution-free
Equipped with a high-efficiency powder recovery system for green production
PLC intelligent control, simple operation, fully automated process
Robust protection, high efficiency and energy saving, customize your exclusive anti-corrosion pipes!
Technological process of 3LPE coating:
Pipe uploading→Shot blasting→Medium frequency induction heating→Epoxy powder spraying→Adhesive and polyethylene coating→Water cooling→Pipe end cutting back→Bevelling→Pipe unloading
The line can be customized to fit individual layout and application.
Main Equipment List
Main Equipment List and specification
| No. |
Name |
Specification |
| A. Surface Cleaning Equipment |
| 1 |
Steel pipe conveyor |
Adjustable speed and angle, pipe uploading and unloading controlled by PLC |
| 2 |
Shot blasting machine |
|
| 3 |
Cyclone dust collector |
High efficient downwind cyclone dust removal |
| 4 |
Impulse cartridge dust collector |
|
| 5 |
Centrifugal fan |
|
| 6 |
PLC control system |
Automatic control of the line |
| B. Coating Equipment |
| 1 |
Spiral pipe conveyor |
Adjustable speed and angle |
| 2 |
Induction heating machine |
|
| 3 |
Powder spraying device |
Spraying thickness 80-800μm |
| 4 |
Automatic feeder&dryer |
|
| 5 |
SJ-65/30 Extruder |
|
| 6 |
SJ-180/30 Extruder |
|
| 7 |
Adhesive extruder die mould |
High quality die steel |
| 8 |
PE sheet extruder die mold |
High quality die stee |
| 9 |
Adhesive/PE sheet coating device |
Pressing roller with silicon coating and internal cooling |
| 10 |
Environmental Protection Ventilation equipment |
|
| 11 |
Cooling Spray equipment |
|
| C.Platform Equipment |
| 1 |
Steel pipe platform |
High quality |
| D.Groove Equipment |
| 1 |
PE Beveling Machine |
Steel brush disk, |
| 2 |
Hydraulic Lifting and Turning Machinery |
For lifting and turning the pipe |
| 3 |
Hydraulic Equipment |
|
Pipe usage
3 layer PE anti-corrosion coating consist of first FBE coating, middle adhesive layer, and outer polyethylene layer.
The three-layer polyethylene anti-corrosion coating is advanced technology as the outer protective layer of buried pipe, widely used in the anti-corrosion of gas and oil transmission pipeline, urban gas supply, water supply pipe, and other fluid transmission pipelines. 3 layer PE anti-corrosion coating can strengthen the pipeline's mechanical properties with high electrical resistance, waterproof, wearable, and anti-aging performance.
Our factory
Built in 2010, with a construction area of more than 34,000 square meters.
We have own workshops for machining, welding, spraying and assembly.
Customer visiting
We have received customers from Russia, Ukraine, Belarus, Kazakhstan, Uzbekistan, Iran, India, Brazil, Egypt and other countries to visit the factory for inspection and ordering.
Packaging & Shipping
We have delivered our equipment to Russia, Kazakhstan, Uzbekistan, Belarus, Iran and other countries.
HUASHIDA at international exhibitions
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