Huashida HDPE Casing Pipe Extrusion Line for PU Foam Pre-Insulated Pipes
This compact and highly efficient extrusion line is engineered for the high-speed, energy-saving production of HDPE outer casing pipes, which serve as the essential protective jacket for polyurethane (PU) foam pre-insulated pipe systems. Featuring a fully automatic control system, the equipment is easy to operate, reliable in the long term, and designed to maximize productivity with a minimal operational footprint.
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Production line Composition:
| # | Component | Model / Key Feature | Primary Function |
|---|---|---|---|
| 1 | Mixed Raw PE Loader | Automatic / 1 Set | Feeds & Conveys raw HDPE material to the drying system. |
| 2 | Hopper Dryer | Dehumidifying / 1 Set | Removes moisture from pellets to ensure optimal extrusion quality. |
| 3 | Single Screw Extruder | High-Efficiency / 1 Set | The core unit that melts, compresses, and homogenizes material into a continuous pipe profile. |
| 4 | Vacuum Calibration Table | Sizing Tank / 1 Set | Cools and precisely shapes the molten pipe to the exact outer diameter and wall thickness. |
| 5 | Water Spraying Tank | Spray Cooling / 1 Set | Further cools and solidifies the pipe to its final dimensional stability. |
| 6 | Hauling Machine | 1 Set | Provides the pulling force to draw the pipe through the line at a controlled, steady speed. |
| 7 | Cutting Machine | Automatic / 1 Set | Cuts the pipe to pre-set lengths with clean, square ends. |
| 8 | Stacker | Tilting or Conveyor / 1 Set | Automatically collects and stacks finished pipes for packaging or storage. |
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| Feature | Specification |
|---|---|
| Primary Function | Produces the HDPE outer casing for pre-insulated pipes. |
| Output Pipe Diameter | 110 mm to 1680 mm (Covers a wide range from residential to large industrial lines). |
| Core Production Unit | High-Efficiency Single Screw Extruder. |
| Automation Level | High (Designed for minimal operator intervention). |
| Feature | Technical Advantage | Direct Benefit to You |
|---|---|---|
| High-Efficiency Extruder | Delivers larger output with stable, consistent performance. | Maximizes productivity and ROI through higher yield and reliable uptime. |
| Precision Sizing & Control | Produces a pipe wall that is uniform, smooth, and precisely controlled. Thickness is easily adjustable. | Reduces raw material waste and ensures a consistent, high-quality product that meets exact specifications. |
| Advanced Die Design | No trim edge, once the forming process. | Simplifies operation, eliminates a finishing step, and contributes to material savings. |
| Integrated Automation | High degree of automation throughout the line. | Saves significantly on labor, as just one operator can efficiently manage costs for the entire line. |
High-Efficiency Single Screw Extruder: Features a barrier & mixing head screw combined with a new-model slotted barrel. This advanced design ensures excellent material plasticization, high output, and exceptionally stable performance.
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Vacuum Calibration Tank: A stainless steel tank integrating a vacuum system and multi-directional spray cooling. It creates negative pressure to size the pipe's outer diameter against the calibrating sleeve and rapidly quenches the pipe with water spray for immediate dimensional stabilization.
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Hauling Machine: An AC motor-driven haul-off with variable frequency control to perfectly match extrusion speeds. It features an integrated automatic length measuring device for precise cutting at a set length.
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Delivery:
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