PLC-Controlled 3LPE Coating Production Line for Pipes (50-4200mm) with SA2.5 Grade Surface Treatment
Product Description
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The HUASHIDA Steel Pipe Anti-Corrosion Coating Line is designed for in-factory coating of steel pipes across a wide diameter range (50-4200mm). It is extensively applied in diverse engineering projects, particularly for heating, gas, water supply, and other fluid transmission pipelines that demand long-term durability and corrosion protection. Our integrated line applies a Fusion Bonded Epoxy (FBE) internal coating and a 3-Layer Polyethylene (3LPE) external coating. The FBE inner layer ensures exceptional adhesion and chemical resistance, while the 3LPE outer layer provides an impermeable barrier against moisture, soil stress, and corrosive elements. This combination results in a smooth, low-friction surface that enhances flow efficiency and significantly extends pipeline service life.
External 3LPE & Internal FBE Coating Line Process:
Upload pipe → Pipe screw conveyor → Internal rust removal → External rust removal → Medium frequency heating → Internal epoxy powder coating → External epoxy powder coating → Outer layer bonding polyethylene coating → Cooling spraying → Pipe screw conveyor → Pipe end face grinding → Unloading pipe.
External 3LPE & Internal FBE Coating line parameters:
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Product Parameters
Equipment list:
|
No. |
Name |
Set |
|
A. Derusting Equipment |
||
|
1 |
Pipe wheel conveyor |
1 |
|
2 |
Internal External Shot Blasting Machine |
1 |
|
3 |
Cyclone Dust Collector |
1 |
|
4 |
Pulse dust collector |
1 |
|
5 |
Centrifugal exhaust fan |
1 |
|
6 |
Rust removal equipment PLC |
1 |
|
B. Coating equipment |
||
|
1 |
Pipe wheel conveyor |
1 |
|
2 |
Induction heating device |
1 |
|
3 |
Powder spraying device |
1 |
|
4 |
Automatic loading dryer |
2 |
|
5 |
SJ-65/30 Extruder |
1 |
|
6 |
SJ-120/30 Extruder |
1 |
|
7 |
Hot melt adhesive extruder die |
1 |
|
8 |
PE sheet extruder head mold |
1 |
|
9 |
Hot melt adhesive/PE sheet coating device |
1 |
|
10 |
Environmental Protection Ventilation equipment |
1 |
|
11 |
Cooling Spray equipment |
1 |
|
C.Platform Equipment |
||
|
1 |
Steel pipe uploading platform |
1 |
|
2 |
Downloading platform |
1 |
|
3 |
Pipe storage platform |
1 |
|
4 |
Turnover machanism |
3 |
|
D.Groove Equipment |
||
|
1 |
PE Beveling Machine |
2 |
|
2 |
Hydraulic Lifting and Turning Machinery |
1 |
|
3 |
Hydraulic Equipment |
1 |
|
4 |
PLC automatic control system |
1 |
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Core Advantages of Our FBE Internal & 3LPE External Coating Line:
Integrated Automation: Ensures precise, synchronized operation of the entire line through centralized microcomputer control.
Superior Surface Prep: Delivers optimal coating adhesion via high-speed internal and external shot blasting.
Durable Coating Application: Achieves a uniform, impact-resistant barrier with our high-performance electrostatic spray system.
Robust External Protection: Provides excellent long-term corrosion resistance through high-quality PE sheet extrusion.
Efficient Internal Coating: Offers complete, energy-saving application of the FBE internal coating.
Detailed Photos
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Our Advantages
Why Choose Huashida?
Proven Technology & Reliability: Our equipment is designed for high uptime and consistent output, ensuring a rapid return on your investment. High Degree of Automation: Significantly reduces labor costs and minimizes human error, enhancing overall production efficiency and safety.
Internationally Certified Quality: Coatings meet or exceed global standards for corrosion protection, ensuring pipeline integrity worldwide.
Turnkey Project Support: We provide comprehensive service from layout design, installation, and commissioning to operator training and ongoing technical support. Extensive Global Experience: Backed by the successful commissioning of over 389 production lines worldwide and a dedicated R&D team of senior engineers.
Recognized Innovation: Our technical expertise is endorsed by a National-Level Expert Workstation in China.
Company Profile
About Qingdao Huashida Machinery Co., Ltd. Founded in 2003, Qingdao Huashida Machinery has grown into a global developer, manufacturer, and solution provider for advanced plastic and coating extrusion equipment. With a strong international focus, approximately 70% of our clients are based overseas, including key markets in Europe, the Americas, the Middle East, and Southeast Asia. We are committed to partnering with our customers to provide tailored, high-value production solutions. Welcome to visit our factory for further discussion and cooperation
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Certifications
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