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Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling

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US$200,000.00 - 1,000,000.00
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Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling
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Features
Specifications
Raw Material: PE
Application: Producing Pre-Insulated Pipe Jacket
Cutting Method: Dust-Free Planetary Cutting
Calibration Method: Vacuum And Water Spraying Cooling
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Integrated Extrusion System Pre-Insulated Pipe Production Line

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Municipal Pipeline Applications HDPE Jacket Pipe Extrusion Line

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Water Spray Cooling PE Pre-Insulated Pipe Extrusion Machine
Basic Infomation
Place of Origin: QINGDAO,CHINA
Brand Name: HUASHIDA
Certification: CE, ISO9001:2008
Model Number: 110-2200mm
Payment & Shipping Terms
Packaging Details: Standard Package
Delivery Time: 60days
Payment Terms: L/C,D/P,T/T,Western Union
Supply Ability: 30 Sets/Year
Product Description
HDPE Protective Jacket Pipe Casing Pipe Production Line/ PE Pre-Insulated Pipe Extrusion Machine / Plastic Pipe Extruder 
 
Product Description

Qingdao Huashida Machinery Co., Ltd. presents a state-of-the-art Pre-Insulated Pipe Production Line designed to manufacture high-quality insulated pipes with diameters ranging from 110mm to 2200mm. Leveraging advanced German extrusion technology, this integrated system combines precision engineering with operational efficiency to meet diverse industrial and municipal pipeline demands. 
 
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 0
The vacuum calibration polyurethane insulation pipe is a kind of high efficiency pre insulated pipe. It is mainly composed of working steel pipe. The working steel pipe is in the innermost layer and assumes the conveying medium(For example: hot water, steam) function.   In the middle there is a PU insulation layer, playing the role of heat preservation and insulation, which can effectively reduce heat loss.   The outermost layer is a plastic outer protective tube. HDPE jacketed pipe is produced using a vacuum calibration process, resulting in smooth inner and outer walls, long service life, excellent corrosion resistance and thermal insulation, and superior mechanical properties.   This series of units integrates extrusion, vacuum sizing, cooling, pulling, cutting, and unloading.
It is widely used in pipeline network construction in various fields, including centralized heating, petrochemicals, natural gas, and municipal engineering.

 
Product Parameters
 
Style PE-110/500 PE-655/1380 PE-960/1860 PE-1155/2200
Main Extruder SJ-75/33 SJ-120/33 SJ-150/33 SJ-150/33
Pipe diameter Φ110-600mm Φ655-1380mm Φ960-1860mm Φ1155-2200mm
Capacity 250-350kg/h 700-900kg/h 1000-1200kg/h 1350kg/h
Installed power 160kw 480kw 580kw 650kw
Length 26m 36m 45m 45m

Production line composition:

-1set   Vacuum loader 
-1set   Hopper dryer
-1set   High-efficiency single screw extruder
-1set   Vacuum calibration table 
-1set   Water spraying tank 
-1set   Hauling machine
-1set   Cutting machine
-1set   Discharging Frame
-1set   PLC 

Detailed Photos

Technical Highlights:
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 1
Single-screw extruder
Proprietary single-screw extruder optimized for polyethylene (PE) materials
Precision temperature control system ensures consistent material fusion
 
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 2
 Vacuum Calibration
Vacuum calibration tank is mainly composed of frame, stainless steel tank, vacuum system, spray cooling system, position adjustment device. The vacuum pump exhausts the air from the sealed tank to pressurize the fresh pipe cling to calibrating copper sleeve and to calibrate the outer diameter.  Spray nozzles spray cooling water from all directions on pipe surface to cool down the pipe promptly.
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 3
Smart Automation
Fully integrated PLC control system
Real-time process monitoring
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 4
Haul-off Machine
The haul-off machine is mainly composed of driving device, tracks, clamping structure, adjusting system, side plate and foundation bed. Haul-off tracks are driven by AC motor with frequency conversion control to adapt to different extrusion speeds.
An automatic length measuring device realizes cutting at a set length.
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 5
 No-Dust Cutter
It adopts blade punching principle to realize no-dust cutting. It is mainly composed of cutting device, clamping device, structure synchronous movement device and frame.

Production Capabilities
Diameter range: 110mm - 2200mm (customizable)
Output capacity: 250-1600 kg/h (material-dependent)
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 6
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 7
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 8
  
Our Advantages

Features of the HDPE sleeve production line:

1.small dimension
2.high degree of automation, can be operated by one person, saving labor costs
3.long service life.
4.high-efficiency extruder gives larger output, stable performance
5.pipe wall is average and smooth
6.no waste of raw material
7.One-time molding

The advantages of our company:

1.Provide a comprehensive and fully integrated production solution, including design, installation, commissioning, and training.
2.Share you 389 sets of production experience from all the world
3.Having 9 professional senior engineers
4.Having a high-end plastic machinery equipment expert workstation in China
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 9
 

Qingdao Huashida Machinery Co., LTD., founded in 2003, is a global developer, manufacturer and solution provider of plastic extrusion equipment. 70% of its customers come from overseas countries such as Europe, America, the Middle East and Southeast Asia.
Welcome to our factory to discuss cooperation!
 

Our Main Products Include:
HDPE Jacket Pipe Extrusion Line
https://hsdextruder.en.made-in-china.com/product/nUGpodSAarVq/China-HDPE-Insulation-Pipe-Extrusion-Machine-for-Supplying-Hot-Water-Oil-Pipeline.html

3LPE Steel Pipe Anti-Corrosion Coating Line
https://hsdextruder.en.made-in-china.com/product/EAnUkIvojTYJ/China-3lpe-3PE-Fbe-Anti-Corrosion-Insulation-Coating-Line-for-Trunk-Petroleum-Transport-Pipelines.html

Hollow Wall Spiral Pipe Production Line
https://hsdextruder.en.made-in-china.com/product/stZrvGPyCnYX/China-Durable-HDPE-Hollow-Wall-Corrugated-Pipe-Machine-Production-Line.html

Double Wall Corrugated Pipe Production Line 
https://hsdextruder.en.made-in-china.com/product/uaCYpfkvstre/China-High-Density-Polyethylene-Double-Wall-Corrugated-Pipe-Production-Line-for-Drainage-Water.html

PE/PP Geo Membrane Production Line
https://hsdextruder.en.made-in-china.com/product/SfypzaVGOnYF/China-HDPE-Plastic-Geo-Membrane-Film-Extrusion-Line.html

PE/PP Sheet Board Extrusion Line
https://hsdextruder.en.made-in-china.com/product/ITrUKBnEBtRa/China-PE-PP-Pet-Multi-Layer-Sheets-Boards-Co-Extrusion-Line.html

Rubber Foam Insulation Pipe Production Line
https://hsdextruder.en.made-in-china.com/product/WafrnuQwRERF/China-PVC-NBR-Nitrile-Rubber-Foam-Insulation-Sheet-Tube-Production-Line-with-Thickness-9mm-13mm-19mm.html


HDPE Welding Wire Welder Rods

https://hsdextruder.en.made-in-china.com/product/OfIpGDJSmEUQ/China-HDPE-Welding-Wire-Plastic-Welding-Rod-Colored-Welder-Rods.html


Besides manufacturing machines, we also make Heat shrinkable sleeves and electro fusion sleeves and plastic welders, which are widely used as pipe joints and sealings of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines.

 

Factory overview
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 10

Delivery
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 11
Exhibition
Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 12

Certifications

Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 13

Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling 14

 

Tag:

Pipe Making Machine

Pipe Extrusion Machine

pipe extrusion line

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Contact Person : Mr. Lily
Tel : +8615969839906
Fax : 86-532-80999083
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69 Jinsheng Second Road Chengyang District, Qingdao, Shandong, China
qdhuashida@163.com
+8615969839906
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