3LPE FBE Anticorrosion Coating System for Oil & Gas Pipelines
Product Specifications
| Attribute |
Value |
| Coating |
Powder Coating |
| Surface Treatment Grade |
≥SA2.5 |
| Type |
Coating Production Line |
| Coating Material |
Epoxy Powder, Adhesive, Polyethylene |
| Highlights |
PLC automatic control system |
Product Overview
The 3LPE/FBE anticorrosion insulation pipeline coating system is specifically engineered for oil and gas pipelines, offering superior protection against corrosion and environmental damage.
3PE Steel Anticorrosion Pipe Coating Production
Our 3PE anti-corrosion coating production line features a three-layer PE anti-corrosion structure, with a diameter range of φ50 ~ φ4200, designed for comprehensive pipeline protection.
Qingdao Huashida Machinery Co., Ltd. offers customized production capabilities to meet diverse customer requirements for high-performance 3PE coating solutions.
Coating Structure
- First Layer: Fusion-bonded epoxy powder (FBE > 120µm)
- Second Layer: Adhesive (AD) 170 ~ 250µm
- Third Layer: Polyethylene (PE) 1.8 ~ 4.2mm
Key Features
- Extends pipeline lifespan from 5-10 years to 50-100 years
- High mechanical strength with excellent electrical insulation properties
- Waterproof, wear-resistant, and anti-aging characteristics
- Ideal for harsh environments and corrosive conditions
- Energy-efficient sealing reduces operational costs and environmental impact
Applications
This system is widely used in gas and oil transmission lines, municipal gas supply systems, water pipes, and other fluid transport conduits, enhancing mechanical capabilities while providing superior protection.
Production Process
Upload pipes → Pipes screw conveyor → Rust removal with intermediate frequency heating → Epoxy powder coating → Outer layer solid & polyethylene coating → Cooling spray → Pipes screw conveyor → Grinding pipes → Unload pipes
Main Equipment List
| A. Derusting Equipment |
| 1 |
Pipe wheel conveyor |
1 |
| 2 |
Shot Blasting Machine |
1 |
| 3 |
Cyclone Dust Collector |
1 |
| 4 |
Pulse dust collector |
1 |
| 5 |
Centrifugal exhaust fan |
1 |
| 6 |
Rust removal equipment PLC |
1 |
| B. Coating Equipment |
| 1 |
Pipe wheel conveyor |
1 |
| 2 |
Induction heating device |
1 |
| 3 |
Powder spraying device |
1 |
| 4 |
Automatic loading dryer |
2 |
| 5 |
SJ-65/30 Extruder |
1 |
| 6 |
SJ-120/30 Extruder |
1 |
| 7 |
Hot melt adhesive extruder die |
1 |
| 8 |
PE sheet extruder head mold |
1 |
| 9 |
Hot melt adhesive/PE sheet coating device |
1 |
| 10 |
Environmental Protection Ventilation equipment |
1 |
| 11 |
Cooling Spray equipment |
1 |
| C. Platform Equipment |
| 1 |
Steel pipe uploading platform |
1 |
| 2 |
Downloading platform |
1 |
| 3 |
Pipe storage platform |
1 |
| 4 |
Turnover mechanism |
3 |
| D. Groove Equipment |
| 1 |
PE Beveling Machine |
2 |
| 2 |
Hydraulic Lifting and Turning Machinery |
1 |
| 3 |
Hydraulic Equipment |
1 |
| 4 |
PLC automatic control system |
1 |
Technical Details
Corrosion-resistant steel pipes are categorized into internally treated and externally treated types. Internally treated pipes use protective coatings, while externally treated pipes primarily feature 3PE coating technology.
Qingdao Huashida's 3PE anti-corrosion production line utilizes mature technology to provide effective protection for both pipe interiors and exteriors. Suitable for various pipe types including straight-seam and spiral pipes, our production line features a comprehensive ISO9001-certified quality assurance system.
Qingdao Huashida Machinery Co., LTD., founded in 2003, is a global developer, manufacturer and solution provider of plastic extrusion equipment. 70% of our customers come from overseas markets including Europe, America, the Middle East and Southeast Asia.
We welcome you to visit our factory to discuss potential cooperation opportunities!
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