High Performance PE PP Sheet / Board Extrusion Line For Consistent And Smooth Production

Our Sheet Extrusion Line is a state-of-the-art, high-efficiency solution for producing premium plastic sheets and films. Available in three configurations with 65mm, 90mm, or 120mm extruders, this system is designed to meet diverse capacity and production requirements. Engineered for reliability, stability, and energy efficiency, it is ideal for manufacturing a wide range of plastic sheets used in industries such as machinery, chemicals, electronics, and more.

Equipment List

1. Loader & Hopper Dryer
2. Extruder
3. Screen Changer
4. T-Die
5. Three-Roller Calender
6. Cooling Device
7. Edge Cutter
8. Haul-off System
9. Plate Cutter/Winder
10. Electrical Control System
    

    

    

1. High-Efficiency Single Screw Extruder
   • Equipped with a high-performance motor, digital control system, vacuum venting, screen changer, gearbox, and flexible lip die.
   • Optional PLC/PCC control system for enhanced automation.
   • Specially designed screws optimized for processing HIPS, PP, and PET.
2. Three-Roller Calender
   • Features three hard-surface polished rollers with flawless mirror chrome plating for superior heat transfer.
   • Individual high-volume pressurized water temperature control system ensures precise temperature regulation, delivering smooth, glossy sheet surfaces.
3. Advanced Cooling System
   • Forced water cooling with temperature synchronization enhances production efficiency and ensures consistent product quality.
4. Energy-Saving Design
   • Water-cooled forced feeding system reduces main motor power consumption.
   • Long L/D ratio and mixing head ensure optimal gelatinization and high output.
   • Intelligent Siemens PLC control system minimizes manpower and boosts automation.
5. Robust Construction
   • Barrel, screw, and T-die made from high-grade alloy structural steel (38CrMoAlA) with nitriding treatment for high hardness, corrosion resistance, and long service life.

Components of the System

• Extruder: SBJZ-series single screw, SJZ-series conical twin screw, or SJ-series parallel twin screw extruder.
• Screen Changer: Ensures stable melt flow.
• Melt Pump: Maintains consistent melt flow rate.
• T-Die: Uniform melt distribution for even sheet thickness.
• Three/Multi-Roller Calender: Ensures flat, glossy sheets.
• Cooling Device: High-efficiency forced water cooling.
• Edge Cutter: Precise edge trimming.
• Haul-off System: Smooth sheet pulling.
• Plate Cutter/Winder: Efficient cutting and winding.
• Electrical Control System: Siemens PLC for automated operation.

Applicable Materials

• PC/PP hollow cross-section plates
• PVC transparent soft/hard plates and sheets
• PVC foamed plates
• PMMA/ABS co-extrusion bathing plates
• Refrigerator interior plates
• Multi-layer composite co-extrusion sheets and films

• ABS Sheets: Refrigerator components (drawers, gallbladders).
• PS Sheets: Semiconductor electronics, computer communications.
• PE/PP Sheets: Anti-corrosion materials, containers, with low density, excellent sanitation, corrosion resistance, and heat resistance.
• HDPE Sheets: Thickness 2-20mm, used in anti-corrosion applications.
• PE Films: Thickness 0.8-2.5mm, ideal for packaging and industrial uses.

• Industry-Leading Technology: Developed in collaboration with the National Rubber and Plastics Laboratory, backed by 76 national patents.
• Energy Efficiency: Reduces electricity and water consumption by 30%.
• Precision and Quality: T-die and calender designs ensure uniform thickness and superior surface finish.
• Versatility: Supports a wide range of materials and sheet thicknesses (0.2mm to 45mm).
• High Output: Capacity ranges from 80 to 1800kg/h, with sheet widths from 300mm to 700mm.

Why Choose Our Sheet Extrusion Line?

• Reliability: Robust construction ensures long-term performance and minimal downtime.
• Customization: Three extruder sizes to match your production needs.
• Sustainability: Energy-saving features lower operational costs and environmental impact.
• Global Standards: Designed for compliance with international quality and safety standards, perfect for export markets.

Factory overview

Our team

Delivery

Exhibition