Steel Pipe 3PE / FBE insulation anticorrosion production line
Product Description
Steel pipe anti-corrosion coating line is used for anti-corrosion coating steel pipe in the factory with various diameter, which is much more extensively across a diverse range of engineering construction projects, especially in the heating, gas, oil field.
The lines can be applied to FBE, 2 layer FBE, 2 layer PE, 2 layer PP and 3 layer PE anti-corrosion coating.
3 layer PE anti-corrosion coating consists of first FBE coating, middle adhesive layer and outer polyethylene layer.
Steel Pipe 3LPE Anti-corrosion Coating Line (Dia. 159-4200mm)
![Steel Pipe 3lpe 3PE Fbe Vus Insulation Anticorrosion Coating Line]()
![Steel Pipe 3lpe 3PE Fbe Vus Insulation Anticorrosion Coating Line]()
Steel Pipe Internal & External FBE Coating Line (Dia. 50-4200mm)
Internal FBE External 3LPE Coating Line (Dia. 159-4200mm)
Small Size Steel Pipe O-type Extrusion 3LPE Coating Line (Dia. 50-426mm)
Steel Bend pipe FBE &3LPE coating Production Line (HSD 426-820mm)
Application
The three-layer polyethylene anti-corrosion coating is advanced technology as the outer protective layer of buried pipe, widely used in the anti-corrosion of gas and oil transmission pipeline, urban gas supply, water supply pipe and other fluid transmission pipeline. 3 layer PE anti-corrosion coating can strengthen the pipeline's mechanical properties with high electrical resistance, waterproof, wearable and anti-aging performance.
Detailed Photos
The anti-corrosion coating processing line includes:
→Steel pipe transmission system
→Surface treatment system
→Pipe dust removal system
→Pipe heating system
→Electrostatic spraying system
→Coating system
→Water cooling system
→End cutting system
→Hydraulic and pneumatic system
→Testing system
→Electronic control system.
Technological processes
Shot Blasting Line: Steel Pipe in →Transfer pipe to Internal High-Pressure Blowing ( with Dust collector) and water washing →Transfer to external High-Pressure Water Washing→Gas oven preheating →External Shot Blasting (with Dust collecting) → Internal high pressure Blowing ( with Dust collector)
Coating Line: Loading onto 3LPE conveyor after blasting→High pressure blower→IF Heating →Automatic Powder Feeding→FBE Powder Coating(with Dust collector)→AD Adhesive powder Spraying→PE Wrapping → Water Cooling → Coating Inspection→Both Ends PE Layer Turning and Grinding→Holiday Inspection→ External Marking Application→Packaging and Offline Loading
Our Advantages
Core Advantages of the Equipment
→Small dimension,suitable for various venues, enabling flexible deployment
→High degree of automation, can be operated by one person, saving labor costs
→Long service life, low maintenance cost
→Equipped with a high-efficiency extruder, ensuring sufficient output and stable performance
→Uniform wall thickness of pipes, smooth surface, good forming effect and controllable quality
→High raw material utilization rate
→One-time forming process, no need for additional trimming
Service and Guarantee
→Provide a one-stop complete production solution includes design, installation, commissioning and training
→With a total of 389 sets of practical production line experience worldwide, we boast mature technology and strong implementability, and are ready to share
→Set up a professional technical team with professional senior engineers to provide full-process technical support
→Our company has a high-end expert workstation for plastic machinery equipment in China
Main Equipment List
| No. |
Name |
Set |
| A. Derusting Equipment |
| 1 |
Pipe wheel conveyor |
1 |
| 2 |
Shot Blasting Machine |
1 |
| 3 |
Cyclone Dust Collector |
1 |
| 4 |
Pulse dust collector |
1 |
| 5 |
Centrifugal exhaust fan |
1 |
| 6 |
Rust removal equipment PLC |
1 |
| B. Coating equipment |
| 1 |
Pipe wheel conveyor |
1 |
| 2 |
Induction heating device |
1 |
| 3 |
Powder spraying device |
1 |
| 4 |
Automatic loading dryer |
2 |
| 5 |
SJ-65/30 Extruder |
1 |
| 6 |
SJ-120/30 Extruder |
1 |
| 7 |
Hot melt adhesive extruder die |
1 |
| 8 |
PE sheet extruder head mold |
1 |
| 9 |
Hot melt adhesive/PE sheet coating device |
1 |
| 10 |
Environmental Protection Ventilation equipment |
1 |
| 11 |
Cooling Spray equipment |
1 |
| C.Platform Equipment |
| 1 |
Steel pipe uploading platform |
1 |
| 2 |
Downloading platform |
1 |
| 3 |
Pipe storage platform |
1 |
| 4 |
Turnover machanism |
3 |
| D.Groove Equipment |
| 1 |
PE Beveling Machine |
2 |
| 2 |
Hydraulic Lifting and Turning Machinery |
1 |
| 3 |
Hydraulic Equipment |
1 |
| 4 |
PLC automatic control system |
1 |
Product Parameters
1. Pipe diameter: 50-4200mm
2. Processing capacity: ≥250m2/h
3. Cleaning level: ≥Sa2.5
4. Materials for production: epoxy powder, adhesive, polyethylene
![Steel Pipe 3lpe 3PE Fbe Vus Insulation Anticorrosion Coating Line]()
Customer cases
![Steel Pipe 3lpe 3PE Fbe Vus Insulation Anticorrosion Coating Line]()
Company Profile
Qingdao Huashida Machinery Co., Ltd, is a manufacturer specializing in plastic pipe machines, municipal pipe machines, pipe insulation& anticorrosion machines, pipe jointing&anticorrosion materials, and so forth with 21 years of production experience.
Our main products are:
1. HDPE Jacket Pipe for Pre-insulated Pipe Production Line (110-2200mm)
2. Rigid Pre-insulated Pipe Production Line
3. Flexible Pre-insulated Pipe(PERT) Production Line
4. Steel Pipe FBE/2LPE/3LPE Anti-corrosion Coating Production Line
5. Steel Pipe Derusting & Shot Blasting Production Line
6. PE Pressure Pipe/Water Gas Supply Pipe Production Line
6. PP/PE Plastic Board/Sheet/Geomembrane Production Line
7. NBR PVC Thermal Insulation Tube/Plate Production Line
8.Pipeline Anti-corrosion Materials and Instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod.
We have been working with more than 400 overseas customers and exporting our products to Kazakhstan, Uzbekistan, Iran, Turkey, Russia, Nigeria and other countries.
Our team
Delivery
Exhibition
Certifications
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