Surface Coated Steel Pipe Surface Preparation Pipe Production Line

Steel Pipe Anticorrosion Process Liquid Epoxy Spraying Coating and 3 Layer HDPE Coating Process

Product description
Polyurethane spraying polyethylene wrapping pre-insulated pipe production line is used for the production of polyurethane prefabricated direct buried thermal insulating pipes, which are widely used in the field of heating, cooling and crude oil transportation.

The polyurethane sprayed polyethylene thermal winding insulation pipe production line independently developed by Huashida, consists of three parts: External shot blasting and derusting production line, polyurethane spraying production line, and PE winding production line. The line has a number of national patents, and the third-party standardized evaluation report has a technology advanced level of 5, reaching the domestic leading level. And won the first set of technical equipment in Shandong Province.
The line adopts continuous spraying production process. High automatic, fast production efficiency, saving raw materials, increased foaming and closed cell rate, lower water absorption rate, trinity molding, and more reliable performance. Products with low carbon environmental protection have higher economic and social benefits.

Pipe structure

Rigid polyurethane spraying polyethylene winding prefabricated directly buried insulation pipe consists of steel working pipe, spraying polyurethane rigid foam insulation layer and winding polyethylene outer protective pipe. See the following figure for product structure

Technological flow:

Technological flow of the polyurethane coating steel preinsulated pipe equipment:

1. Remove rust from steel pipe surface

2. preheat the steel pipe to get it ready for polyurethane spraying

3. Spray polyurethane evenly on steel pipe outer surface

4. Wrap melted HDPE strap around the PU foam

5. Trim the pipe ends

Features of the polyurethane spraying PE winding insulation pipe

(1). Density, thermal conductivity, compressive strength and other indices of the polyurethane insulation layer are uniform and consistent. Therefore overall performance of the pipe is superior.
(2). The polyurethane insulation layer is formed by free foaming. Since polyurethane is foamed perpendicular to the axial direction of the pipe, compressive strength of the insulation layer is improved.
(3). The polyurethane insulation layer is formed after spraying. The raw materials are sprayed onto the outer surface of the steel pipe in a liquid form, and then begins to foam. Due to the high reaction activity of the spraying polyurethane raw materials, adhesion between steel pipe surface and polyurethane foam layer is stronger.
(4).Roughness of the surface of polyurethane foam layer is more conducive to increase bonding effect between insulation layer and outer HDPE protective layer.
(5). Polyurethane insulation layer can be sprayed according to the thickness required by customers with a thickness of 15-20mm. Costs can be significantly saved.
(6). Prefabricated directly buried insulation pipes produced using the "spray winding" process, with polyurethane insulation layer and polyethylene outer protective layer thickness adjustable according to users needs. The production process does not require additional molds and tooling, making it simple and easy to operate. Due to the absence of expansion stress on the polyethylene outer protective layer during foaming in the "spray winding" process, thickness of the polyethylene outer protective layer can be relatively thinner, reducing costs for customers.
(7). The polyethylene outer protective layer is formed by circumferential winding, therefore circumferential elongation and tensile strength are significantly improved. Circumferential strength of polyethylene protective layer is stronger.
(8). As this is a completely automatic production line, Production speed is improved and production quality is consistent and superior.

Other supplier racks

The integrated welded structure, without adjustment devices, cannot be installed when the ground is uneven. The height of the stand cannot be adjusted, resulting in uneven rolling of steel pipes on the stand, too fast rolling, or difficult rolling, which poses a safety hazard.

Main accessories