3LPE Coated Bend Pipe Production Line for Anti-Corrosion

Product Overview

2PE, 3PE, and FBE Epoxy Coated Steel Pipes are essential in pipeline systems for the transmission of oil, gas, water, and other fluids. These pipes provide outstanding resistance to corrosion caused by chemicals, moisture, and harsh environmental conditions.

Key Features:

2PE & 3PE Coatings: Incorporate a three-layer anti-corrosion coating system, including a Fusion Bonded Epoxy (FBE) layer, an adhesive middle layer, and an outer polyethylene layer.

High Corrosion Resistance: The coatings ensure excellent protection against chemical corrosion and mechanical damage.

Durable and Reliable: Designed for long-term performance under challenging conditions.

Bend Pipe 3PE Coating Equipment

The Bend Pipe 3PE Coating Equipment is specifically engineered for applying 3PE coatings to bent pipes. This equipment ensures precise and efficient coating, enhancing the durability and anti-corrosive properties of steel pipes used in various applications.

Components of the Equipment:

Bend Pipe Transportation System: Seamless movement of pipes through the coating process.

Bend Pipe Blasting Machine: Surface preparation to enhance coating adhesion.

Intermediate Frequency Heating System: Ensures proper temperature for optimal coating application.

3PE Coating Application System: Applies the FBE, adhesive, and polyethylene layers accurately.

Spraying Cooling System: Rapid cooling to solidify the coating and improve adherence.

Technical Specifications

General Equipment Parameters:

Dimensions: 20 m x 15 m

Water Consumption: 30 cubic meters

Power Consumption: 450 kilowatts

Gas Consumption: 6 cubic meters/min

Operational Temperature: Minimum 5°C (inside the workshop)

Pipe Specifications:

Diameter Range: 426 mm, 630 mm, 720 mm, 820 mm

Curvature Radius: 4-6D

Bending Angle: 15-90 degrees

Wall Thickness: 8 mm - 12 mm

Coating Layer Thickness:

Epoxy Powder Layer: ≥170 µm

Adhesive Layer: 170-250 µm

Polyethylene Layer: 2.5 - 3.7 mm

Product Picture

Three-Layer PE Coating Technology

Structure Details:

Fusion Bonded Epoxy (FBE) Bottom Layer:

Forms a high-molecular-weight cross-linked structure after curing.

Provides excellent chemical resistance and cathodic disbanding resistance.

Polymer Adhesive Middle Layer:

Binds the epoxy layer to the polyethylene outer layer.

Ensures cohesive strength across all three layers.

Polyethylene Outer Layer:

Protects the pipe from physical damage, such as abrasion, impact, and moisture penetration.

Advantages of 3PE Coating:

Strong bonding between layers ensures long-lasting protection.

Superior resistance to wear, impact, and environmental factors.

Ideal for both buried and above-ground pipelines.

Applications

Oil and Gas Pipelines: Ensures safe and efficient transportation of fuels.

Water Distribution Systems: Prevents contamination and ensures long-term service.

Industrial Pipelines: Reliable for chemicals and other fluid transmissions.

Why Choose Our Equipment?

Efficiency: Designed for high-capacity production with minimal resource consumption.

Precision: Guarantees uniform coating application for consistent quality.

Durability: Built to withstand rigorous industrial usage.

Cost-Effective: Reduces maintenance costs by extending pipeline life.

Exhibition

Certification

Packaging &Shipping

Packaged by wrapping film, the charge should be beard if used wooden pallet or wooden case demanded by buyer.

After Sales Service

-The guarantee period is 12 months for machinable parts, 6monthes for electrical parts. After the end of the Guarantee period the Supplier is obliged to provide with lifelong service at the expense of Buyer.

-During a warranty period of exploitation the Seller undertakes to execute warranty service of the equipment, troubleshooting and replacement of out of service spares, except for breakings, bound with incorrect exploitation of the equipment by the Buyer.

-Seller provide the technical service with free, and training the workers of buyers.