Three Layer/3lpp Steel Pipe/Tube Anti-Corrosion Coating Processing Machine
INTRODUCTION
3LPE coating processing line is to make anti-corrosion of kinds of steel pipes, such as single layer FBE, double layer FBE, double layer PE, double layer PP and 3PE.
The line includes systems of steel pipe transportation, surface disposal, dust catching, pipe heating, electrostatic spraying, coating, water cooling, edge cutting, hydraulic and pneumatic device, detecting and electric controlling system.
Overall dimension: 20 m X 15 m
Total water consumption: 30 cubic meters
Total power consumption: 450 kilowatts
Total gas consumption: 6 cubic meters/min.
Temperature condition: the temperature inside the workshop is higher than 5 degrees.
Main Equipment List
No. | Name | Set |
A. Derusting Equipment | ||
1 | Pipe-conveying Equipment | 1 |
2 | Shot Blast Cleaning Machine | 1 |
3 | Cyclone Dust Collector | 1 |
4 | Pulse dust collector | 1 |
5 | Centrifugal exhaust fan | 1 |
6 | Rust removal equipment PLC | 1 |
B. Coating equipment | ||
1 | Coating transfer equipment | 1 |
2 | IF heating device | 1 |
3 | Powder spraying device | 1 |
4 | Automatic loading dryer | 2 |
5 | SJ-65/30 Extruder | 1 |
6 | SJ-180/30 Extruder | 1 |
7 | Hot melt adhesive extruder die | 1 |
8 | PE sheet extruder head mold | 1 |
9 | Hot melt adhesive/PE sheet coating device | 1 |
10 | Environmental Protection Ventilation equipment | 1 |
11 | Cooling Spray equipment | 1 |
C.Platform Equipment | ||
1 | Steel pipe platform | 1 |
2 | Post-rust removal transition platform | 1 |
3 | Product tube storage platform | 1 |
4 | Hydraulic Equipment | 3 |
D.Groove Equipment | ||
1 | PE Beveling Machine | 2 |
2 | Hydraulic Lifting and Turning Machinery | 1 |
3 | Hydraulic Equipment | 1 |
4 | PLC | 1 |
E.Compressed air Equipment | ||
1 | Screw Air Compressor | 1 |
2 | Cold dry machine | 1 |
3 | Precision filters | 3 |
4 | Gas tanks | 1 |
Question & Answer:
Q1. What is the range of pipe diameter the equipment can produce?
A: Diameter of steel Pipe: 48-219mm,219-1220mm,800-1600mm,1000-2400mm
Q2. What is the sand blasting grade?
A:SA2.5
Q3. What is your anti-corrosion coating standard?
A: It can meet SY/T0413-2002 ,GB/T23257-2009, German DIN 30670 , DIN 30678 and coating specification requirements from American Corrosion Association, and DNV . The product pipe fully complies with SY/T0315-2005 ,CNPC38-2002 "Technical specifications for double-layer fusion-bonded epoxy powder coating on buried steel pipe and Canada, American Corrosion Association standards.
Q4. What is Delivery Time?
A: 2-3monthes after deposit.
Q5. Production output
A: It is different output capability as different pipe diameter, the Max. is 3 to 8 km/day, and annual processing capacity is 2 million square meters (Φ508 mm).
Q6. Coating thickness:
A: 80~800um