Efficient 3LPE FBE Coating Equipment with Shot Blasting Technology for steel pipes
Product Description:
Internal & External FBE Powder Coating
Internal & External FBE Powder Coating: Epoxy powder, a thermosetting and non-toxic coating material, forms a high-molecular cross-linked structure after curing. This coating combines excellent chemical and anti-corrosion performance with strong mechanical strength, making it ideal for protecting steel pipelines. Its base layer bonds and cures firmly on the steel pipe surface, forming a continuous and dense protective layer that delivers superior adhesion, chemical corrosion resistance, and cathodic disbondment resistance. The polymer adhesive bonds the epoxy powder before gelation and connects tightly with the polyethylene top layer, integrating the three-layer structure into a unified and reliable protective whole.
Product Characteristics:
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Efficient Anti-Corrosion Technology: Epoxy powder anti-corrosion treatment on both the inner and outer surfaces of steel pipes ensures excellent chemical corrosion resistance and an extended anti-corrosion service life, suitable for long-term use in harsh environments.
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Superior Coating Performance: The coating features a smooth surface and low friction, which improves medium transportation efficiency and reduces energy consumption during operation, bringing cost-saving benefits to users.
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Wide Application Fields: It is the preferred anti-corrosion solution for key projects such as oil and gas transportation, water supply and drainage pipelines, and other infrastructure projects that require reliable pipeline protection.
Application:
The three-layer HDPE stripe winding process, with epoxy powder coating as the bottom layer and binding adhesive as the second layer, is a widely used technique in steel pipe anti-corrosion all over the world. The anti-corrosion steel pipe is applied in oil, gas, and water supply pipelines.
Three-Layer structure of 3PE anti-corrosion pipe
The three-layer PE anti-corrosion structure includes a fusion-bonded epoxy-powder bottom layer, polymer adhesive middle layer, and polyethylene outside layer. The epoxy powder is a kind of thermosetting nontoxic coating, forming a high molecular weight cross-linking structure coating after solidifying, featuring good chemical anti-corrosion and high mechanical properties. The function of the epoxy layer is to form a continuous coating and to provide the steel tube surface with good chemical resistance and cathodic disbanding resistance. The function of the polymer adhesive is to agglutinate the epoxy layer and the polyethylene outside layer, which unites all three layers together. The polyethylene layer protects the pipe from abrasion, bumps, and water.
Technical Flow:
Upload pipes→pipes conveyor→rust removal→intermediate frequency heating→Epoxy powder coating→Middle layer &polyethylene stripe winding→water cooling→pipes conveyor→ pipe chamfer→unload pipes
Process Adaptability
It supports separate spraying or composite coating of inner and outer walls (such as outer 3LPE and inner FBE), which can meet different application scenarios, including civil water supply and long-distance oil and gas transportation projects.
Efficient and Stable Performance
The intermediate frequency heating system has a temperature control accuracy of ±2ºC, ensuring uniform melting and adhesion of the powder. The rotational speed of the spiral conveying system is adjustable, which can adapt to the conveying efficiency of steel pipes with different diameters, ensuring stable and consistent processing quality.
Environmental Compliance
The powder recovery device complies with CE and ISO14001 environmental standards, effectively avoiding dust pollution and meeting global environmental protection requirements for industrial production.
Global Service Network
We have completed more than 50 projects at home and abroad, with our equipment installed and put into use in countries such as Russia, Iran, the United Arab Emirates, India, Belarus, and Kazakhstan, gaining wide recognition from global clients.
Blasting Machinery:
Steel pipe conveyor:
FBE Coating machinery & PE/PP layer wrap extruder line:
Product Parameters:
| No. |
Name |
Set |
| A. Derusting Equipment |
|
|
| 1 |
Pipe-conveying Equipment |
1 |
| 2 |
Shot Blast Cleaning Machine |
1 |
| 3 |
Cyclone Dust Collector |
1 |
| 4 |
Pulse dust collector |
1 |
| 5 |
Centrifugal exhaust fan |
1 |
| 6 |
Rust removal equipment PLC |
1 |
| B. Coating equipment |
|
|
| 1 |
Coating transfer equipment |
1 |
| 2 |
IF heating device |
1 |
| 3 |
Powder spraying device |
1 |
| 4 |
Automatic loading dryer |
2 |
| 5 |
SJ-65/30 Extruder |
1 |
| 6 |
SJ-180/30 Extruder |
1 |
| 7 |
Hot melt adhesive extruder die |
1 |
| 8 |
PE sheet extruder head mold |
1 |
| 9 |
Hot melt adhesive/PE sheet coating device |
1 |
| 10 |
Environmental Protection Ventilation Equipment |
1 |
| 11 |
Cooling Spray equipment |
1 |
| C. Platform Equipment |
|
|
| 1 |
Steel pipe platform |
1 |
| 2 |
Post-rust removal transition platform |
1 |
| 3 |
Product tube storage platform |
1 |
| 4 |
Hydraulic Equipment |
3 |
| D. Groove Equipment |
|
|
| 1 |
PE Beveling Machine |
2 |
| 2 |
Hydraulic Lifting and Turning Machinery |
1 |
| 3 |
Hydraulic Equipment |
1 |
| 4 |
PLC |
1 |
| E. Compressed air Equipment |
|
|
| 1 |
Screw Air Compressor |
1 |
| 2 |
Cold dry machine |
1 |
| 3 |
Precision filters |
3 |
| 4 |
Gas tanks |
1 |
FAQ
Question & Answer
Q1. What are the production line parameters?
A:
(1) Steel pipe coverage: Φ325-1200mm, Φ325-1620mm, Φ325-1820mm, Φ508-1620mm, Φ508-3600mm, Φ508-2540mm;
(2) Processing capacity: ≤250m²/h;
(3) Cleaning level: Sa2.5;
(4) Materials used: dissolved epoxy resin powder.
Q2. What are the main equipment components?
A:
(1) Pipe loading equipment;
(2) Pipe spiral conveyor;
(3) External blasting equipment;
(4) Internal blasting equipment;
(5) Rust removal equipment;
(6) Intermediate frequency heating device;
(7) FBE powder coating device;
(8) Powder recycling system;
(9) Pipe unloading rack.
Q3. What is the delivery time?
A: 2-3 months after the confirmation of the deposit.
Q4. What is the coating thickness?
A: 80-800 μm (customizable according to customer requirements).
Q5. Which countries do you export to?
A: Russia, UAE, India, Iran, Kazakhstan, Belarus, Saudi Arabia, etc. (more than 50 production lines installed globally).
Q6. What is the warranty period?
A: 12-month mechanical warranty / 6-month electrical warranty.
Q7. What is the scope of service?
A: Pre-sale: Provide free workshop planning and capacity measurement schemes; Sale: On-site guidance by engineers, installation and commissioning, and free training; After-sales: 24-hour remote technical support.
Company Profile:
1. Our History
Qingdao Huashida Machinery Co., Ltd. was established in 2003. Since its inception, Huashida has focused on the R&D and production of plastic polyurethane insulation pipe production lines, 3PE anti-corrosion pipe production lines, large-diameter underground pipe production lines, and plastic pipe joints for 20 years. We have always attached great importance to research and development, cooperating closely with Tsinghua University, Beijing University of Chemical Technology, South China University of Technology, and other scientific research institutions. By absorbing advanced technology from home and abroad, we have now become one of the top 3 manufacturers in the Chinese industry.
International Exhibition & Customer Visits:
Certifications:
- ISO 9001
- ESTABLISHED OCCUPATIONAL HEALTH AND SAFETY MANAGEMENT SYSTEM CERTIFICATE
- ENVIRONMENTAL MANAGEMENT SYSTEM CERTIFICATE
- BUSINESS LICENCE
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